Chapter 8 - Couplings Flashcards

1
Q

Coupling

A

Connects two shafts, end-to-end in the same line, for two main purposes.
Should not be operated when the angular and parallel misalignment are at a maximum.

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2
Q

Two Purposes of Couplings

A

The transmit power, causing rotation, at the same RPM/Torque.
Compensate for minor misalignment and random movement between the shafts.

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3
Q

Angular Misalignment

A

Angle between the centerlines of the two connected shafts.

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4
Q

Axial Displacement

A

Change in axial position of the shaft and part of the coupling in a direction parallel to the axial centerline.

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5
Q

Axial Forces

A

The driver or driven equipment can generate axial forces in which case the couple will pass those forces to the next available bearing with thrust capability.

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6
Q

Axial Freedom

A

This characteristic allows for variation in coupling position on the shaft at time of installation.

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7
Q

Backlash

A

The amount of free movement between two rotation, mating parts.

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8
Q

Bore

A

Central hole that become the mounting surface for the coupling on the shaft.
Most common is round, but can be all types of shapes.

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9
Q

Damping

A

Reduced vibration between driver and driven shafts so that heat is dissipated.

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10
Q

BE or BSE

A

Distance between shafts.

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11
Q

Factors of Safety

A

Safety compensations for temperature, material vibrations, fatigue strength, dimensional variations, tolerances, and potential stress risers.

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12
Q

Fail-Safe

A

A coupling that will continue to operate for a period of time after the torque-transmitting element has failed.

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13
Q

Parallel Misalignment

A

A measure of offset distance between the centerlines of driving and driven shafts.

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14
Q

Coupling Evaluation Factors:

A
Design
Alignment Capabilities
Axial Freedom
Backlash
Chemical Resistance
Damping Capacity
Ease of Installation
Fail Safe or Fusible Link
Field Repairable
High Speed Capacity
Inherent Balance
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15
Q

Coupling Selection factors:

A
Horsepower
Torque
Speed
Shaft Sizes
Environment Conditions
Type of prime mover
Space Limitations
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16
Q

Types of Flexible Couplings

A

Elastomeric Couplings
Metallic Couplings
Mechanically Flexible

17
Q

Elastomeric Coupling

A

Most Popular Flexible Coupling

Better shock and vibration dampening.

18
Q

Elastomeric Couplings Types:

A
Jaw
Rubber-Block
Donut (two types)
Rubber Tire
Bonded-Rubber Shear
Slider Block
19
Q

Metallic Couplings

A

Flexible Metal Disc

20
Q

Metallic Couplings Types:

A
Metal Disc
Metallic Diaphragm
Metal-beam
Spring
Metal-bellows
21
Q

Mechanical Flexible Couplings Types

A

Gear - Bore up to 40”;Max V=10000 RPM.
Chain - Up to 2deg Angluar misplacement; .015” parallel displacement.
Grid - Bore up to 20”; Max V=6000 RPM; 1/3deg to .04” angular displacement.
U-Joint

22
Q

U-Joints

A

Universal Joints.
Same tasks as couplings.
Positive transmission of rotary power at much larger angles.

23
Q

U-Joints Usage

A

From shafts on cars to power take-off (PTO) units in tractors to industrial equipment ex. mowers, un-loaders, grinders, mixers, rock crushers.

24
Q

U-Joint Types:

A
Non constant Velocity (Block & Pin; simplest).
Near constant Velocity (more complex).
Constant Velocity (CV Joints;most complex;use multiple balls & rollers).
25
Q

MTBF

A

Mean Time Between Failure

26
Q

MTBR

A

Mean Time Between Repair

27
Q

Methods to Check Alignment

A

Straight Edge and Taper Gage Alignment
Dial Indicator Alignment
Laser Beam Alignment

28
Q

Rigid Couplings

A

Don’t allow any types of misalignment.
Flange and Solid Flange(uses a keyhole).
Sleeve - bolts through the shafts, shafts don’t touch.

29
Q

Problems with Installation

A
Misalignment
Material Damage
Wear & Tear
Temperature
Installation Errors
30
Q

Types of Misalignment:

A

Angular
Parallel
Axial