Automated Controls Flashcards
Define control systems
Set of mechanical or electronic devices that regulate other devices or systems by way of control loops
Define open loop
Controlled only by set point commands, without feedback measurement signals. Uses one control like on/off or a timer
Define closed loop
Uses feedback signals from the system to provide automatic control and maintain specific settings. Uses two or more controls.
Define negative feedback
reduce the change or output. Dampen or buffer changes.
Which feedback provides system stability/equilibrium?
Negative feedback
Define positive feedback
increases the change or output. Enhances or amplifies changes. Moves system away from equilibrium.
What is another term for negative feedback?
Self-regulated
What are some examples of a negative feedback system?
House temp closed loop control system, flyball governor, water level control, cruise control
What is an example of positive feedback?
Schmitt Trigger
Define direct action (non-inverting)
Controller output signal will respond to any controller input signal change in the same direction
Define reverse acting (inverting)
Controller output signal will respond to any controller input signal change in the opposite direction
What is the key function/component of an open loop system?
Timers
What is the fundamental process for a flyball governor?
Centripetal force
What is the purpose of a solvent tank?
Provide a constant level of solvent regardless of various load behaviours.
proportional control in proportion to demand
What type of loop and feedback system is a solvent tank?
Proportional closed loop negative feedback system
What are the four steps in a control system/control block?
Process, measurement, controller/error detector, final control
Define a transfer function?
Represents the relationship between output signal of a control system and the input signal
Each transfer function can be described using what two terms?
Transfer gain K (static) and speed of response D (dynamic)
Digital signal is what type of control mode?
Discontinuous - On/Off
Analog signal is what type of control?
Continuous - proportional, integral, derivative
What is the first block of the block diagram?
Process - what needs to be controlled
Ex) water level
What is the second block of the block diagram?
Measurement Sensor - senses the controlled variable and produces a corresponding signal which is sent to the controller.
Can be called controlled variable (CV), measured variable (MV), or process variable (PV)
What is the third block in the block diagram?
Controller/Error Detector. Block receives measured variable from sensor, controller decides on what size and direction of output signal to send.
What is the fourth block in the block diagram?
Final Control - received output signal from controller, adjusts energy or material flow to or from a process.
Also called manipulated variable (MV).
What are some advantages of closed loop systems?
Faster, more consistent, and more dependable than humans. Can use more variables than humans can.
What are some disadvantages of closed loop systems?
Equipment is more complex and more expensive, installation is more difficult, equipment maintenance is challenging and requires a lot of knowledge. Possibility of ‘run away’ control system.
What is a run away control system?
The result of a faulty control system when the error signal remains at non-zero constantly.
How is a run away prevented?
Safety override control systems should be installed in critical control applications.
What is a proportional closed loop control system?
the output of one block is the input of the next block - a series of action and reaction responses makes it proportional.
What are some other terms for a proportional control system?
self-correcting system, negative feedback control system
What does PFD stand for?
Process Flow Drawings
What does P&ID stand for?
Piping and instrumentation diagram or Process and instrumentation diagram
What is the purpose of a P&ID?
Shows the ‘key components’ of equipment and the mechanical interconnections of pipes and ducts. (instruments, controllers, final controls, computers, software etc)
How will a primary location (normally accessible) symbol be shown?
A horizontal line through the shape
How will a field mounted symbol be shown?
Just the symbol, no lines through centre
How will an auxiliary location (normally accessible) symbol be shown?
Two lines horizontally through the centre
What is the symbol for discrete instruments?
Circle
What is the symbol for shared display, shared control?
Circle inside of a square
What is the symbol for computer function?
Hexagon
What is the symbol for a PLC?
Diamond inside of a square
How are normally inaccessible or behind the panel symbols shown?
The same as it’s regular symbol, but a dashed line instead of a solid line
What does ISA stand for?
International Society of Automation
What does ANSI stand for?
American National Standards Institute
What is the difference between ISA and ANSI?
ISA is the organization, ANSI is the standard
On a P&ID, what do the first letters of a symbol represent?
The measured or initiating variable, and then the modifier
On a P&ID, what do the succeeding letters of a symbol represent?
Readout or passive function, then output function, then modifier
What does the first letter D mean on a P&ID symbol?
Differential
What does the first letter F mean on a P&ID symbol?
Flow rate
What does the first letter I mean on a P&ID symbol?
Electrical current
What does the first letter L mean on a P&ID symbol?
Level
What does the first letter P mean on a P&ID symbol?
Pressure
What does the first letter T mean on a P&ID symbol?
Temperature
What does the second letter A mean on a P&ID symbol?
Alarm
What does the second letter C mean on a P&ID symbol?
Control
What does the second letter H mean on a P&ID symbol?
High
What does the second letter L mean on a P&ID symbol?
Low
What does the second letter I mean on a P&ID symbol?
Indicator
What does the second letter T mean on a P&ID symbol?
Transmit
What does the second letter V mean on a P&ID symbol?
Valve
What does the second letter Y mean on a P&ID symbol?
Convert
The transfer function of a control system component primarily relates to the ______ and the ______ relationship of the input and the output?
Size, and timing
Define and electrical transducer
A device which receives information in one form and converts it into another form
What are some inputs of transducers?
Temperature, pressure, speed, oxygen, carbon dioxide
What is the output of a temperature transducer?
Voltage/resistance signals
What is the output of a pressure transducer?
resistance signals
What is the output of a chemical transducer?
Electrical signals
What is the output of microphones?
Mechanichal vibration - Electrical signals
What is the output of speakers?
Electrical signals - mechanical vibration
What are the two basic types of input transducers?
Active, Passive
What is an active transducer?
Converts ambient physical variable monitored directly to a corresponding electrical signal.
Generates energy output caused Ryan energy force rather than an external power source to operate them.
ex) thermocouple, solar panel
What is a passive transducer?
Change their characteristic when exposed to energy but cannot generate energy on their own.
ex) strain gauge - when a weight is placed on scale the strain gauge resistance changed and the passive transducer measured the change in resistance
Are sensors input or output transducers?
Input
What is an example of an output transducer?
Speakers, actuators, LED’s. Converting electrical signals into physical changes
Define an electrical sensor element
A device that detects a quantity or energy and directly converts it into an electrical form
The form of an electrical sensor output can be AC, or DC, True or False?
True, can be both AC or DC depending on the chemical makeup and/or electromechanical makeup of the sensor itself.
True or False, the output of an electrical sensor element itself is too low of a level to be directly useful in control applications.
True
Define an electrical transducer
Device which receives information in one form and converts it into another form.
Is an electrical sensor element a type of electrical transducer?
Yes
Define an transmitter
An elaborate transducer that includes a sensor and additional components to modify sensors output to produce a sStandardized transmission signal
What are the standard current output signals of a transmitter?
4-20mA