Accounting, Time And Efficiency Flashcards
Just Tim time
System in which materials arrive exactly as they are needed
Minimisation/elimination of stock
Just in time production
Mechanism in which each component on a production line is produced immediately as needed by the next step in the production line
Kanban system
Kanban: visual record or card
Kanban cards are used to signal specified quantities to be produced
JIT Features
Production in organised in manufacturing cells.
Hiring and retaining multi skilled workers.
Total quality management is emphasised = encourages to eliminate defects
Reduction of set-up time and manufacturing lead time
- manufacturing lead time = time when an order starts in the production line until it becomes a finished good
Building strong relationships with suppliers.
How to manage the bottleneck
1) Recognise that the bottleneck resource determined throughout contribution of the plant as a whole.
2) Search and find the bottleneck resource by identifying resources with large quantities of stock exiting to be worked on.
3) Keep bottleneck operation busy and subordinate all non-bottleneck resources to the bottleneck resource.
4) Take actions to increase bottleneck efficiency and capacity by increasing contribution -incremental costs of taking actions.
The economic order quantity
Decision model calculates the optimal quantity of stock to order.
Assumptions:
The same fixed quantity is ordered at each reorder point.
Demand, ordering costs and carrying cats are known with certainty.
Purchase-order lead time = time between placing of an order and it’s delivery is also known with certainty.
Purchasing costs per unit are unaffected by the quantity ordered.
No stockouts occur.
In deciding the size of the purchase order, managers consider the costs of quality only to the extent that these costs affect ordering costs or carrying costs
Reorder point
Is the quantity level of the stock on hand that triggers a new order
Safety stock
Is stock held at all times regardless of the quantity of stock ordered using the EOQ model. It is used as a buffer against unexpected increases in demand or lead time and unavailability of stock from suppliers
Just in time purchasing
The purchase of goods and materials such that a delivery immediately precedes demand it use.
Extends beyond the EOQ model by including purchasing costs, stockout costs and quality costs.
It requires restructure of organisations relationships with suppliers. (Smaller and frequent orders).
Full costs of carrying stocks have been underestimated. (E.g stock storage)
How to evaluate suppliers
Companies needs to to choose suppliers carefully and develop long-run partnership (p.682)
-Quality costs of good and materials
(E.g inspection costs, returns; scrap costs, etc)
- costs of late deliveries
E.g foregone contribution margin of lot sales - costs of early delivery
Carrying costs
The theory of constraints
Describes methods to maximise operating profit when faced with some bottleneck and some non-bottleneck operations
Bottleneck
Dependencies among operations
E.g products made from multiple pets and processed in different machines
Key criteria of transfer prices
Promote goal congruence
Help top managers evaluate the performance of individual subunits.
Include managers to exert a high level of effort:
Selling subunits should be motivated to hold down their costs
Buying subunits should be motivated to acquire and use inputs efficiently.
Preserve autonomy of subunits in decentralised organisation:
A manager seeking to maximise the operating income should have the freedom to transact with external parties and other subunits of the company.
Market - based transfer prices
In a perfectly competitive market, there is no idle capacity.
Division managers can buy and sell as much as they want at the market price.
Buyers or sellers cannot affect the market price.
By using market-based transfer prices of a company can achieve:
- Goal congruence
- Management effort
- Subunit performance evaluation
- Subunit autonomy
Basis of market-based transfer prices
Serves to evaluate the economic viability and profitability of divisions.
Motivates division managers to deal internally and act as if they were dealing externally.
When supply outstrips demand, market prices may drop well below their historical average creating distress prices
- Distress prices are expected to be temporary.
Which transfer price should be used for judging performance if distress prices prevail?
Distress prices or normal market prices