AC POWERPLANT OVERHAUL & AMP; TROUBLESHOOTING Flashcards
It is an engine that uses one or more pistons in order to convert pressure into rotational motion.
RECIPROCATING ENGINE
Two types of reciprocating engine
LYCOMING ENGINE
CONTINENTAL ENGINE
It has the camshaft above the crankshaft.
LYCOMING ENGINE
It has the camshaft below the crankshaft.
CONTINENTAL ENGINE
It is a description of what happens to a gas as it is subjected to changes of pressure, temperature, volume, addition of heat, and removal of heat.
OTTO CYCLE
4 strokes-5 events cycle
INTAKE STROKE (TDC TO BDC)
COMPRESSION STROKE (BDC TO TDC)
COMBUSTION
POWER STROKE (TDC TO BDC)
EXHAUST STROKE (BDC TO TDC)
Basic major components of a reciprocating engine
CRANKCASE
CYLINDERS
PISTONS
CONNECTING RODS
VALVES
VALVE OPERATING MECHANISM
CRANKSHAFT
In the head of each cylinder are the valves and spark plugs.
In the head of each cylinder are the VALVES and SPARK PLUGS.
One of the valves is connected to the induction system, the other is in a passage leading to the exhaust system.
One of the valves is connected to the INDUCTION SYSTEM, the other is in a PASSAGE LEADING TO THE EXHAUST SYSTEM.
The foundation of an engine.
CRANKCASE
It is any surface that supports or is supported by another surface.
BEARING
It used in aircraft engines are designed to produce minimum friction and maximum wear resistance.
BEARING
Main purpose of a bearing
TO REDUCE THE FRICTION OF MOVING PARTS
Types of bearings
PLAIN BEARING
BALL BEARING
ROLLER BEARING
They are generally used for the Crankshaft, cam ring, camshaft, connecting rods, and the accessory drive shaft bearings.
PLAIN BEARINGS
They are usually made of nonferrous (having no iron) metals, such as silver, bronze, aluminum, and various alloys of copper, tin, or lead.
PLAIN BEARINGS
It assembly consists of grooved inner and outer races, one or more sets of balls, in bearings designed for disassembly, and a bearing retainer.
BALL BEARINGS
They are used for shaft bearings and rocker arm bearings in some reciprocating engines.
BALL BEARINGS
They are made in many types and shapes, but the two types generally used in the aircraft engine are the straight roller and the tapered roller bearings.
ROLLER BEARING
They are used in high-power aircraft engines as main bearings to support the crankshaft.
ROLLER BEARING
It is the backbone of the reciprocating engine.
CRANKSHAFT
It is a shaft composed of one or more cranks located at specified points along its length.
CRANKSHAFT
Main parts of a crankshaft
MAIN JOURNAL
CRANKPIN
CRANK CHEEK
COUNTERWEIGHTS & DAMPERS
part of the crankshaft that is supported by and rotates in a main bearing
MAIN JOURNAL
The crankpin can also be called WHAT?
CONNECTING-ROD BEARING JOURNAL
The crankshaft will rotate when a force is applied to the crankpin in any direction
The CRANKSHAFT will rotate when a force is applied to the crankpin in any direction
Sometimes called the CRANK ARM, is the part of the crankshaft which connects the crankpin to the main journal.
CRANK CHEEK
It extends beyond the main journal and supports a counterweight used to balance the crankshaft.
CRANK CHEEK
It is provide static balance for a crankshaft.
COUNTERWEIGHT
It is relieve the whip and vibration caused by the rotation of the crankshaft.
DYNAMIC DAMPER
It is the link which transmits forces between the piston and the crankshaft of an engine.
CONNECTING ROD
The end of the rod which connects to the crankshaft
LARGE END
CRANKPIN END
The end which connects to the piston pin
SMALL END
PISTON-PIN END
It is a cylindrical member which moves back and forth within a steel cylinder.
PISTON
Those are machined around the outer surface of the piston to provide support for the piston rings.
GROOVES
Two types of piston rings
COMPRESSION RINGS
OIL RINGS
It is to prevent the escape of combustion gases past the piston during engine operation.
COMPRESSION RING
It is to control the quantity of lubricant supplied to the cylinder walls and to prevent this oil from passing into the combustion chamber.
OIL RINGS
Those are placed in the grooves immediately below the compression rings.
OIL RINGS
It joins the piston to the connecting rod.
PISTON PINS
Piston pins sometimes called WHAT?
WRIST PIN
It used in modern aircraft engines is the full-floating type.
PISTON PINS
It converts the chemical heat energy of the fuel to mechanical energy and transmits it through pistons and connecting rods to the rotating crankshaft.
CYLINDER OF AN INTERNAL-COMBUSTION ENGINE
Cylinder assembly components
CYLINDER BARREL
CYLINDER HEAD
VALVE GUIDES
VALVE ROCKER ARM SUPPORTS
VALVE SEATS
SPARK PLUG BUSHINGS
COOLING FINS
It is made of a steel alloy forging with the inner surface hardened to resist wear of the piston and the piston rings which bear against it.
CYLINDER BARREL
It is to provide a place for combustion of the fuel/air mixture and to give the cylinder more heat conductivity for adequate cooling.
CYLINDER HEAD
It provides mounting pads for the accessory units.
ACCESSORY SECTION
It also serves as part of the lubrication system.
ACCESSORY CASE
It functions of intake, compression, combustion, and exhaust all take place in the same combustion chamber.
GAS TURBINE ENGINE
It devoted to each function, and all functions are performed simultaneously without interruption.
GAS TURBINE ENGINE
It is typically located at the front of the compressor.
AIR INLET
He credited for inventing design of gas turbine engine
FRANK WHITTLE
gas turbine engine consists
AN AIR INLET
COMPRESSOR SECTION
COMBUSTION SECTION
TURBINE SECTION
EXHAUST SECTION
ACCESSORY SECTION
THE SYSTEMS NECESSARY
GTE manufacturers
PRATT & WHITNEY
ROLLS ROYCE
4 types of Gas Turbine Engines
TURBOJET
TURBOPROP
TURBOFAN
TURBOSHAFT
Basic design (when frank whitlle create a gte this is also his design) turbine rotate the compressors. The thrust is produce by the exhaust gas.
TURBOJET
Turbine is responsible for rotating the propeller. Propeller will become a source of thrust.
TURBOPROP
Combination of turbojet & turboprop (it has a by pass(high bypass more air enter the by pass, low bypass less air enter the by pass)), Source of thrust is from the combination of propeller and exhaust thrust.
TURBOFAN
Turbine rotate the power shaft. The power shaft is connected the rotor shaft.
TUBROSHAFT
travel below speed of sound (less Mach 1)
SUBSONIC
travel above speed of sound (greater than Mach 1 but x 5)
SUPERSONIC
Turbine rotate the power shaft. The power shaft is connected the rotor shaft.
TURBINE ROTATE THE POWER SHAFT. THE POWER SHAFT IS CONNECTED THE ROTOR SHAFT.
For aircraft that cannot go faster than the speed of sound.
SUBSONIC INLET
Its primary function is to supply air in sufficient quantity to satisfy the requirements of the combustion burners.
COMPRESSOR SECTION
A secondary function of the compressor is to supply bleed-air for various purposes in the engine and aircraft.
COMPRESSOR SECTION
It is use to engine & wing de-icing because the air is hot.
HIGH PRESSURE VALVE
It is use to air-conditioning.
LOW PRESSURE VALVE
It is the first to rotate at starting.
HIGH PRESSURE VALVE
It consists of an impeller (rotor),a diffuser (stator),and a compressor manifold.
CENTRIFUGAL FLOW COMPRESSORS
It operate by taking in outside air near the hub and rotating it by means of an impeller.
CENTRIFUGAL FLOW COMPRESSORS
It consists of two elements: a rotating member called the rotor, and the stator, which consists of rows of stationary blades.
AXIAL FLOW COMPRESSORS
2 common types of Axial flow configuration
SINGLE SPOOL / SOLID SPOOL
SPLIT SPOOL / DUAL SPOOL.
It houses the combustion process, which raises the temperature of the air passing through the engine.
COMBUSTION CHAMBER
It is to burn the fuel/air mixture, thereby adding heat energy to the air.
COMBUSTION CHAMBER
three types of combustion chambers
CAN TYPE
CAN-ANNULAR TYPE
ANNULAR TYPE
It makes the most efficient use of the
available space.
ANNULARTYPE COMBUSTION CHAMBER
It is simpler in construction, the lower curvature makes it more susceptible to warping.
ANNULARTYPE COMBUSTION CHAMBER
It is to extract kinetic energy from the high- velocity gases leaving the combustion section of the engine.
TURBINE SECTION
It is it must direct the flow of hot gases rearward in such a manner as to prevent turbulence and, at the same time, impart a high final or exit velocity to the gases
EXHAUST SECTION
It usually refers to transferring gas power from a gas turbine to a bypass stream of air to reduce fuel consumption and jet noise.
BYPASS AIR
These instruments are designed to constantly measure operating parameters relating to the aircraft’s engine.
ENGINE INSTRUMENTS
It is an instrument that indicates the speed of the crankshaft of a reciprocating engine.
TACHOMETER (TACH)
It can be a direct- or remote-indicating instrument, the dial of which is calibrated to indicate revolutions per minutes (rpm).
TACHOMETER (TACH)
It measures the cylinder head temperature of an engine. An air-cooled engine requires a steady flow of air for cooling.
CYLINDER HEAD TEMP GAUGE
It s measurement of the temperature of the exhaust gases at the exhaust manifold.
EXHAUST GAS TEMP GAUGE
This can be useful to the pilot for ascertaining engine performance and for flight planning calculations.
FUEL FLOW METER
This instrument is one of the most important instruments when it comes to monitoring the engine.
OIL GAUGE (TEMP & PRESSURE)
It is the step-by-step procedure used to
determine the cause of a given fault and then select the best and quickest solution.
TROUBLESHOOTING
To pinpoint a fault, without wasting time and money, is not an easy task.
TROUBLESHOOTING PROCESS
Removing and replacing components on a trial-and-error basis can be viewed as WHAT?
SHOTGUN
The prerequisites for troubleshooting are to be familiar with the normal engine condition and to be able to recognize when an engine is not operating properly.
SYMPTOM RECOGNITION
once a fault or malfunction has been detected.
SYMPTOM ELABORATION
When the technician has located all the symptoms of the malfunction or fault, the third step is to list, either mentally or on paper, the possible causes.
LISTING OF PROBABLE FAULTY FUNCTIONS
It is an attempt to determine which functional system of the engine is actually creating the problem.
LOCALIZING THE FAULT
The technician often uses test equipment to measure or indicate the correct outputs for various system components.
ISOLATING THE FAULT TO A COMPONENT
Once the fault can be traced to a specific component or components, an attempt should be made to determine the cause of the failure.
FAILURE ANALYSIS
Green = Operating Range
Yellow = Caution Range
Red = maximum Limit
GREEN = OPERATING RANGE
YELLOW = CAUTION RANGE
RED = MAXIMUM LIMIT
It not fitted in any combustion and fitted to withstand high temperature but not combustion
EXHAUST MANIFOLD
It allows us to indicate if the throttle operating properly.
FUEL FLOW METER
Troubleshooting analysis follow 6 steps
SYMPTOM RECOGNITION
SYMPTOM ELABORATION
LISTING OF PROBABLE FAULTY FUNCTIONS
LOCALIZING THE FAULT
ISOLATING THE FAULT TO A COMPONENT
FAILURE ANALYSIS
It consists of an outer shell and a removable liner with opening
CAN TYPE COMBUSTION CHAMBER
It is the first type of combustion chamber
CAN TYPE COMBUSTION CHAMBER
It operates at a high- pressure level, aiding efficient combustion at reduced power and high altitudes.
CAN-ANNULAR TYPE COMBUSTION CHAMBER
It has annular casing.
CAN-ANNULAR TYPE COMBUSTION CHAMBER