7.13 Flashcards

1
Q

Whats the two most common control cables made from ?

A

Carbon steel
Stainless steel - more expensive and has lower tensile strength but longer service life.

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2
Q

What’s the 3 methods of swaging compression fittings onto cable ?

A

Kearney
Hydraulic press
Nicopress
( manufactured with AN standards )

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3
Q

Explain how the Kearney swagger works ?

A

Metal of terminal is squeezed engaging terminal onto the cable.
( terminal cannot be separated. )

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4
Q

What’s the maximum diameter of a cable which can have a terminal fitting swaged onto it ?

A

3/8

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5
Q

What can over swaging cause ?

A

Work hardening

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6
Q

How much percent is a cable loaded to its breaking strength ?

A

60 %

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7
Q

What the sleeve used on the nicopress swage fitting made from ?

A

Copper sleeve

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8
Q

How much cable should be visible beyond the sleeve on a nicopress swaged fitting ?

A

1/8

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9
Q

How much does a nicopress termination produce of the cable strength ?

A

100%

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10
Q

What can you apply to the cable after being nicopressed to show if its slipped ?

A

Paint.

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11
Q

What percentage of wear on the cable will you begin to see the wires blending together ?

A

40-50%

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12
Q

Why is a fair lead used ?

A

Use when cable will likely contact the structure

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13
Q

Should a fair lead be used to change direction of a cable ?

A

No

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14
Q

What are pressure seals filled with to allow cables to run smoothly and not cause a pressurisation leak when running through bulkheads ?

A

Grease

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15
Q

What stops a cable from jumping out of a pulley

A

Clevis pin guarded with a split pin.

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16
Q

How long should the load be applied for when tensioning cable ?

A

5 minutes.

17
Q

Whats the accuracy of a tensiometer ?

A

98%

18
Q

What does the inner cable of a Bowden cable run through ?

A

Conduit

19
Q

Note : Bowden cables amused on remote control systems. ( engine throttle, propeller pitch etc )

A
20
Q

What are Bowden control cables normally constructed from ?

A

Stainless steel

21
Q

How many directions does a Bowden cable operate in ?

A

On direction ( pull )

22
Q

How can a Bowden cable be adjusted ?

A

Adjustable stop
Double ended stop

23
Q

What’s used to connect one cable to more than one cable ?

A

Junction box
( if connecting a one-to-one cable join, than use a cable connector barrel )

24
Q

Whats the 3 types of hand levers ?

A

Thumb type
Ratchet type
Plain type

25
Q

How many directions does a teleflex cable travel in ?

A

2
Push and pull

26
Q

Where would you use a teleflex cable ?

A

Throttle lever to an engine fuel control system.

27
Q

Note : teleflex cables are stronger than Bowden cables.

A
28
Q

Whats the angle which a teleflex cable wraps around the pinion of a single entry unit and double entry unit ?

A

Single entry - 40 degrees
Double entry - 180 degrees

29
Q

How often does the manufacture recommend you inspect the control cables ?

A

Every 100 hours.