6.11 Flashcards
Copper is used for _____ wires
Small
Aluminium is used for _____ wires
Bigger wires
Plating is used to
Increase corrosion resistance and helps crimping connection
Name all Aircraft Power Sources
Engine Generator
APU
GPU
RAT
DC Battery
Temp of Tin plating on Copper
105 °C
Temp of Silver playing on Copper
200 °C
Temp of Nickel Plating on Copper
260 °C
Temp of Nickel Clad on Copper
260 °C
Aluminium Max Temp
105 °C
Two types of Insulator Construction
Extrusion
Wrapping
AWG
Small Number = Big Wire
Even numbers only
Temperature
Cables have a Max Cont Op Temp
Current Causes Heatloss, 40 °C
Wet Arc Tracking
Crack in two wires
Water is a conductor and connects both wires
An arc occurs
Water Evaporates ( 1000 °C)
Cracks Grow
Abrasion
Friction
Occurs in High Vibration Areas
Can be fixed via Loom Rigidity and Protection
Knuckling
Excessive Tension Forces
Can cause a Short
Red Plauge
Silver plating on Copper
Damage + Moisture = Red
Glycol Fires
Deicing Fluid + Silver = Fire
Poor Solderability
Loss of Free tin or plating over time causes wires not being able to be soldered
Fix : Tinned in Prep for Solder
3 classes of Cable
Single Core Single Strand
Single Core Multi Strand
Multi Core
What is better per unit of weight
Copper or Aluminium
Aluminium
Single Core Single Strand
Parts
Annealed / Tinned Copper
PVC or PTFE
Single Core Multi Strand
Parts
Annealed / Tinned Copper
PVC or PTFE
Airframe Cables
Twisted Shielded Pair
“Open” General Wiring
Need to be Robust and Withstand Environment
Very Thin insulation
Interconnect Cables
Twisted Shielded Pair
Avo bay Racks
Thinner than Airframe Cables
Saves weight + space ( more abrasion)
Increased Flex
Equipment Cables
Within Equipment or Componets
Very Flexible and suitable for solder to PCBs
Fire Resistant Cable
Resistant for 5 mins
Fire Proof Cable
Resistant for 15 mins
Twisted Shielded Pair
Airframe and Interconnecting
Prevent interference
May have a sheath
Used for Data
Coaxial Cable
Radio Cable
Limits Interference
Coaxial Cable Construction
Insulation
Metal shield
Dielectric
Core
High Tension Cables
High Tension = High Voltage
20,000 to 50,000 volts
Used in Igniter Plugs
EASA CS-25 . 1309
Equipment Systems And Installations
Avo Flight Systems and Internal Aircraft Systems