6.10 Control Cables Flashcards

1
Q

Where are control cables commonly used?

A

Smaller aircraft for flying and engine controls.

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2
Q

What is the benefit of control cables?

A

They have no play or loss of transmission and respond quickly.

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3
Q

What are some of the negatives of control cables?

A

Tensions adjusted regularly
Prone to wear
Tension varies with temp

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4
Q

How is a cable constructed?

A

Basic element is a strand made up of wires, strands make cables.

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5
Q

What happens when the strands and wires are wound in opposite directions?

A

The tendency to uncoil is reduced

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6
Q

What is a regular lay?

A

Opposite direction twist

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7
Q

What is lang lay?

A

When the strands are twisted around the core.

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8
Q

What is the minimum tensile strength of aircraft cables?

A

1200N/mm squared

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9
Q

How are cables designated?

A

By the number of strands

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10
Q

What are the four common types of steel cable used in aircraft?

A

Non-flex 1x7
Non-flex 1x19
Flex 7x7
Extra Flex 7x19

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11
Q

What is a 1x7 cable?

A

1 strand of seven wires

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12
Q

Where are flex cables used?

A

Straight runs or large pulleys

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13
Q

What is the most common type of cable used in aircraft?

A

Extra flex

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14
Q

What terminal fittings are available?

A

Threaded ends
Fork ends
Eye Ends
Single and double shank ends

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15
Q

What ends are used for connecting to turnbuckles and bell cranks?

A

Threaded end
Fork end
Eye end

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16
Q

What are ball terminals used for?

A

Attaching cable to quadrant

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17
Q

What are lock clad cables?

A

Swaging tubing to cable

18
Q

What was lock clad designed for?

A

Eliminating sag and wear

19
Q

What are turnbuckles for?

A

Minor adjustment

20
Q

Why are cable tension regulators used?

A

To account for temp changes

21
Q

What is a fairlead?

A

A type of grommet to protect cables when passing through structure.

22
Q

What are bell cranks and quadrants used for?

A

Used in push/pull systems for a change direction or change mechanical advantage.

23
Q

What are flexible control systems?

A

Push and pull systems

24
Q

What two types of flexible control systems are there?

A

Bowden
Teleflex

25
What is a bowden cable?
Inner steel cable free to move in a outer housing typically heavy gauge steel wire
26
What are bowden cables prone too?
Water freezing in the housing
27
What is important to do with bowden cables after installation?
Readjust after first movements as they stretch.
28
What are teleflex used for?
Operate components such as the engine, prop controls, trim controls and fuel valves.
29
What are the three types of teleflex?
DS 23/2 DS 380 DS169330
30
What is the minimum breaking load of DS23/2 teleflex?
204kg
31
What is the minimum breaking load of DS380 cable?
454kg
32
Where are DS 169330 teleflex used?
Hot areas
33
In a single entry unit what is the minimum degrees of engagement between gear teeth and the cable?
40 degrees
34
In a double entry unit where does the end of the cable go?
Spent travel tube
35
What do junction box units allow?
Change of direction or control of two components.
36
What is an anti torsion tube?
To stop the cable twisting.
37
Where are swivel joints used?
Where rotary movement of the control lever at the receiving end does not exceed 90 degrees
38
How is a cable attached to a sliding end fitting?
By means of a special collet or lock spring and plug
39
How can the rotary motion of a torsion drive be converted to linear?
Trimming tab, a sprocket driven screw jack
40
What is a quick break unit?
Used to facilitate removal of components without disturbing the control.