6 - Technical Understanding Flashcards

(33 cards)

1
Q

Give three types of colour-changing smart materials.

A

Thermochromic pigment, photochromic pigment, electrochromic material.

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2
Q

Where might thermochromic pigment be used?

A

Thermometers for children, colour-changing mugs.

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3
Q

Where might photochromic pigment be used?

A

Security markers that show up under UV light, glow-in-the-dark stickers.

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4
Q

Where might electrochromic material be used?

A

Liquid Crystal Displays (LCD), window glass with different tint settings for privacy screens.

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5
Q

Give two types of shape-shifting smart materials.

A

Shape memory alloys (e.g. nitinol), shape memory polymers (e.g. polymorph).

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6
Q

Where might shape memory alloy be used?

A

Dental braces, fancy glasses, shape-shifting aircraft wings.

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7
Q

What does polymorph do?

A

Can be easily moulded when heated, then remains in a rigid shape once cooled.

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8
Q

What is a motion control gel?

A

A gel that changes its viscosity to control the speed of objects moving through it.

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9
Q

Define viscosity.

A

A measure of a liquid’s resistance to an object moving through it.

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10
Q

Where might motion control gels be used?

A

Soft-closing drawers, earthquake dampening systems, adjustable vehicle suspension.

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11
Q

What are hydrophobic and oleophobic materials?

A

Self-cleaning materials. Hydrophobic is water repellent, which stops dirt from sticking to it. Oleophobic is oil-resistant, which helps remove fingerprints from surfaces.

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12
Q

Where might hydrophobic materials be used?

A

Self-cleaning windows, wall paint.

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13
Q

Where might oleophobic materials be used?

A

Screens for phones, tablets and ATMs.

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14
Q

How does self-healing concrete work?

A

Limestone-producing bacteria capsules are included in the concrete mix, water releases them to heal cracks.

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15
Q

Where might self-healing polymers be used?

A

Graphics cutting mats, chopping boards.

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16
Q

What is a sacrificial part?

A

A weaker part of a product designed to break first in order to protect more significant parts. (e.g. car bonnet, electrical fuse)

17
Q

Give an example of a reinforced part.

A

Remote control casings might have extra material at the corners to stop the plastic there from thinning.

18
Q

What is triangulation?

A

Adding cross-members to rectangular frames to make a triangular shape (improving stability).

19
Q

Why might you add folds, ribs or webs to a product?

A

To improve rigidity.

20
Q

Why are surface finishes used on products?

A

-To enhance appearance.
-To protect against decay/wear.
-Prevent the material absorbing moisture.

21
Q

Give three examples of finishes used for wood.

A

Polyurethane varnish, wax and Danish oil.

22
Q

What are the positives of polyurethane varnish?

A

-Provides tough, heatproof, waterproof finish.
-Clear finish (can still see wood grain).

23
Q

What are the positives of wood wax?

A

-Available in clear & coloured.
-Increases surface hardness & toughness.

24
Q

What are the positives of Danish oil?

A

-Maintains the natural appearance of the timber.
-Lots of coats builds up a matt, water-resistant finish.

25
Outline the polymer dip coating process.
-Metal is heated and dipped into a tank of polymer powder. -Air is blown into tank to provide even coating. -Powder melts around product.
26
How does powder coating work?
-Positively charged polymer resin is sprayed onto negatively charged metal. -Product is baked in oven to melt coating.
27
Why might you use powder coating instead of dip coating?
For larger products or smaller scale of manufacture, so there is less plastic waste.
28
What is galvanising?
Coating steel in zinc.
29
How are acrylic paints applied to metal?
The surface is cleaned & degreased, then paint is applied with a brush or a spray.
30
How does electroplating work?
-The product and a 'donor metal' are placed in an electrolyte solution. -Current is applied, causing the product to attract the donor metal to its surface.
31
Why might polymer coating be used over paint?
It is more hardwearing.
32
Outline the anodising process.
-The part is placed in an electrolyte solution. -Current passes through the part (anode) to the cathode. -This forms an oxide layer over the part to protect from corrosion. -Additional finishes may be required to prevent from scratches.
33
What is an advantage of anodising?
Can also be coloured.