4. Operations management Flashcards
Types of production
Job production
Flow production
Batch production
Job production definition
Where items are made individually and is customisable to the customers wants
Job production advantages
Motivated
High quality, good satisfaction
Can charge higher prices
Job production disadvantages
Job production disadvantages
Flow production advantages
Automated machines saves some time
Runs 24/7
Consistent shared quality (no errors)
Low labour skills needed
Flow production disadvantages
Demotivated, repetitive, high labour turnover
Not flexible
If one machine breaks the whole thing breaks down
Also expensive hard to replace this machine
Batch production advantages
Very similar same quality
Flexible production
Quicker production, producing multiple items at once,
Low costs, bulk materials and labor are more affordable
Batch production disadvantages
Large stock of raw materials needs to be kept, high storage cost
Low motivation repetitive
Idle time, it due to machinery changeovers
Errors can be costly. An undetected quality error can ruin a whole batch
Batch production definition
When one product is made in groups simultaneously
Flow production definition
Continuous mass production in an assembly line
What is productivity
Measurement of how efficiently resources are combined and ultized for an maximum output
Labour productivity definition and equation
The average output of each employees
Output/number of workers
How can productivity be increased
Motivation
Better equipment (automation)
Better training
Better inventory control (less waste)
Production
The process of making products
What is quality
A product is of good quality if it meets the need and expectation
Quality control
Traditional method of checking quality, a sample of product are checked at the end of the production by a trained specialist
Quality assurance
When the employees check for mistakes throughout the production process
Quality control advantages
Good quality products
Specialist trained inspectors
Less training, as inspectors look for faults
Quality control disadvantages
Wastage is high
Takes longer and more money
Doesn’t stop workers from taking responsibility of errors
Inspector wages
Quality assurance Advantages
Better relationships with workers
Workers are more motivated
No time and money wasted on faulty products
Quality assurance disadvantages
Slows down production
More money to train staff
Time consuming to train staff
Why is quality important
Establishes a brand image
Builds brand loyalty
Maintains good reputation
Increases sales
Attracts new customers
TQM (total quality management)
The continuous improvement of products and process by focusing on quality at each and every stage
Advantages of TQM
Quality is built into every part of the production
Eliminates all faults and error before the customer receives the product
Less customer complaints
Reduced costs as there is less wastage