344 - Materials Requirements Planning Flashcards

1
Q

MRP

A

Materials Requirements Planning

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2
Q

MRP Answers:

A

What is needed?
How much is needed?
When is it needed?

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3
Q

Gross Requirements

A

Total expected demand for an item or raw material in a period of time

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4
Q

Scheduled Receipts

A

Open orders scheduled to arrive from vendors or elsewhere in the pipeline by the beginning of a period

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5
Q

Projected on Hand

A

Expected amount of inventory that will be on hand at the beginning of each time period

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6
Q

Net Requirements

A

The actual amount that we need to procure in each time period

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7
Q

Planned-order Receipts

A

The quantity expected to be received by the beginning of the period in which it is shown

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8
Q

Planned-order Releases

A

Planned amount to order in each time period; equals Planned-order receipts offset by lead time

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9
Q

MRP Processing

A
Gross Requirements
Scheduled Receipts
Projected on Hand
Net Requirements
Planned-order Receipts
Planned-order Releases
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10
Q

MRP Outputs - Primary Reports

A
Planned orders
Order Release
Changes
Performance-control Reports
Planning Reports
Exception Reports
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11
Q

Planned orders

A

Schedule indicating the amount and timing of future orders.

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12
Q

Order Release

A

Authorization for the execution of planned orders.

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13
Q

Changes

A

Revisions of due dates or order quantities, or cancellations of orders.

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14
Q

Performance-control Reports

A

Evaluate system operations

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15
Q

Planning Reports

A

Useful in forecasting future inventory requirements

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16
Q

Exception Reports

A

Call attention to major discrepancies

17
Q

Benefits of MRP

A

Low levels of in-progress inventories.
The ability to keep track of material requirements.
The ability to evaluate capacity requirements generated by a given master schedule.
A means of allocating production time.

18
Q

Requirements of MRP

A

Hardware and software to handle computations and records.
Master schedules, Bill of materials, and inventory records are accurate and up to date.
Integrity of data.