30 mark section

Question 1

what are hinges

Answer 1

used to join 2 pieces of wood together and allows them to swing

Question 2

butt hinge

Answer 2

• probably most used hinge (for heavy doors)
• likely to have ball bearings between parts to spread load of door
• need to be precisely aligned

Question 3

woodturning

Answer 3

• done on a woodturning lathe

- used to produce circular shapes (cylinder, cone, bowl…)

Question 4

methods of woodturning

Answer 4

• turning between centres

- bowl turning

Question 5

turning between centres method

Answer 5

• wood prepared by finding centre of each end
• centre punch mark made on one end and v-cut made on other
• tool rest bought up to wood and lathe is turned by hand to make sure its safe to turn machine on
• variety of woodturning tools used to get shape
• sanded and finished on lathe

Question 6

bowl turning

Answer 6

• wood prepared by finding centre and attaching metal faceplate into spindle
• tool rest bought up to wood and lathe is turned by hand to make sure its safe to turn on machine
• inside and outside of shape can be formed using different woodturning tools
• sanded and finished on lathe

Question 7

what are the 6 R’s

Answer 7

• reduce
• recycle
• refuse
• rethink
• repair
• reuse

Question 8

reduce

Answer 8

reducing the amount of energy and materials used in the making of a product

Question 9

recycle

Answer 9

take product apart and separate into same materials, converted into new products by melting , uses energy but less than making material from raw materials

Question 10

refuse

Answer 10

refuse to buy unsustainable materials/ products

Question 11

rethink

Answer 11

how you use products, think if there are better more efficient ways of doing the same thing

Question 12

repair

Answer 12

repair products instead of throwing away

Question 13

reuse

Answer 13

reuse product for something else to reduce waste

Question 14

what is quality control check

Answer 14

important part of manufacture, manufacturers need to make sure that the their products are of acceptable standard

Question 15

what does quality check ensure

Answer 15

• product meets specific standard
• ensure it meets agreed specification points
• guarantees accuracy of a part or component
• product is an agreed tolerance
• product is fit for purpose
• product is good enough to be sold

Question 16

quality control check using dimensional accuracy

Answer 16

• products manufactured within tolerance
  (length, diameter, resistor tolerance)
• use jigs to ensure consistent sizing is used
• precision is accurate which reduces product/ component defects