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Engineer Logbooks > 2015/2013 KME > Flashcards

2015/2013 KME Flashcards

1
Q

manual divided into 5 sections

A
  1. Introduction
  2. Driving and controls
  3. Pumping
  4. Maintenance
  5. Records
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2
Q

Height (max) top of monitor handle

A

9’7”

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3
Q

Height: Cab full tilt position

A

14’10”

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4
Q

Length

A

29’

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5
Q

Width (including mirrors)

A

10’

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6
Q

Gross vehicle weight rating

A

44,000 lbs

20,000 front
24,000 rear

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7
Q

apparatus normal system voltage operating range

A

12.9-14.4 volts

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8
Q

engine oil pressure normal operating range

A

12 psi @ idle
30 psi @ 1200 rpm

30 psi @ 1200 rpm

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9
Q

Engine Coolant Temperature Normal Operating Range

A

160-212F

225F Max

225F max

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10
Q

engine fan clutch engagement

A
  1. 212F
  2. pump is engaged
  3. parking brake set and transmission in neutral
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11
Q

Transmission Fluid Temperature Normal Operating Range

A

180-210F

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12
Q

Air Brake System Normal Operating Range

A

90-120 psi

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13
Q

fuel tank capacity

A

65 gal

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14
Q

DEF tank

A

5 gal

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15
Q

fast idle

A

1000 rpm

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16
Q

water tank capacity

A

500 gal

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17
Q

Class A foam

A

30 gal

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18
Q

how many passengers

A

5

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19
Q

Engine type

A

Cummins ISX12
11.9L

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20
Q

horsepower

A

450

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21
Q

transmission type

A

Allison 6 speed

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22
Q

Alternator

A

Niehoff 430 amp

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23
Q

Fire pump

A

waterous
two stage centrifugal pump
1500 GPM rated capacity

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24
Q

Foam system

A

Foam pro 2001

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25
Q

MDC draw

A

7-8 amps

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26
Q

ignition switch style

A

rocker

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27
Q

primary air reservoir gauge

A

rear axle

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28
Q

secondary air reservoir gauge

A

front axle

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29
Q

air cleaner restriction gauge

A

10” new
25” check restrictions
No restrictions, call shops

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30
Q

engine brake intensity switch

A

high/medium/low

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31
Q

auxiliary power ports

A

12 volts

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32
Q

reverse control system indicator lights

A

lights green when button held down
lights red for 3 seconds when released

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33
Q

steady red light switch

A

activates two reds lights in lightbar

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34
Q

cylinder

A

6

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35
Q

engine displacement

A

726 cubic inches

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36
Q

highest torque

A

1550 ft lbs @ 1100 rpm

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37
Q

operating rpm range

A

1100-2100 rpm

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38
Q

best fuel economy

A

1200-1800 rpm

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39
Q

after treatment system consists of

A
  1. Diesel particulate Filter
  2. Selective Catalytic Reduction
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40
Q

Regenration

A

process of converting soot collected from in the aftertreatment DPF into carbon dioxide. requires heat to occur.

two types: passive and active

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41
Q

Passive regeneration

A

exhaust temperatures are naturally high enough to oxidize soot collected in the aftertreatment DPF faster than the soot is being collected. No incremental actions are required by the engine or operator to keep the DPF clean. Passive regeneration typically occurs when the vehicle is driven at high speeds (ie, highway speeds) and/or under heavy loads.

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42
Q

Active regeneration

A

diesel injected into exhaust stream raising temperatures.

exhaust temps: 1100-1500F

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43
Q

Diesel Exhaust fluid solution

A
  1. 5% urea
    67.5% deionized water
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44
Q

DEF freeze

A

12F (-11C)

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45
Q

DEF consumption

A

2% of fuel consumption

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46
Q

DEF shelf life

A

10-90F 2 years

*if stored outside of these temps, 1 year

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47
Q

Check engine lamp/amber warning lamp

A

illuminates when the engine needs to be serviced at the first available opportunity.

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48
Q

red stop engine lamp

A

when illuminated, that the vehicle needs to be stopped as soon as it is safe to do so.

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49
Q

Diesel exhaust fluid after treatment system on engines

A

2010 or later

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50
Q

Perform DPF regeneration by

A

a. Change to a more challenging duty cycle – such as highway driving – for at least 20 minutes to increase exhaust temperatures.
OR
b. Perform a parked regeneration.

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51
Q

Regen exhaust gas temp

A

1500F

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52
Q

Regen surface temp

A

1300F

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53
Q

regen engine speed

A

1000-1500 rpm

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54
Q

regen process takes

A

20-40 min

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55
Q

regen safe distances

A

no items 2’ from exhaust outlet
items that burn, melt, explode 5’
people 5’

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56
Q

when indoors attach exhaust discharge pipe rated to at least

A

1500F

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57
Q

exhaust gas and exhaust surface temperatures will remain elevated for

A

3-5 min

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58
Q

ECU did not complete initialization.

A

digital display illuminated more than 12 seconds

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59
Q

do not idle in gear longer than

A

5 minutes
*always select neutral

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60
Q

gears rpm and speed

A 
1- 2100 rpm 14 mph 
2- 2100 rpm 26 mph
3- 2100 rpm 36 mph
4- 2100 rpm 54 mph
5-2000 rpm 66 mph
6- 1700 rpm 66 mph
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61
Q

engine fails to start within 15 seconds

A

release the starter button and allow the starting motor to cool for 15 seconds. 4 attempts

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62
Q

oil pressure indicated within

A

10-15 seconds

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63
Q

idling longer than 5 minutes

A

set parking brake
neutral
high idle

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64
Q

Stopping a turbocharged engine immediately after high-speed operation may cause damage to the turbocharger as it will continue to turn without an oil supply to the bearings. Failure of turbo oil seals and/or bearings is the likely results of this practice. Try not to shut down the engine unless coolant temperature is ____ F or less.

A

195F or less

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65
Q

air brake warning buzzer and light

A

65 psi and below

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66
Q

air brake warning buzzer and light shut off

A

65-75 psi

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67
Q

governor cut out pressure

A

120 psi

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68
Q

In an emergency situation, Operator discretion must be used as the need to operate the apparatus when there is less than __ psi air pressure in both brake circuits

A

90 psi

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69
Q

use extreme caution when air brakes

A

less than 60 psi

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70
Q

spring brake automatically apply

A

40 psi in both systems

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71
Q

jake brake

A

The Jacob’s engine brake is a device, which uses the energy of the engine compression to provide vehicle retardation. Engine brakes provide the maximum retarding power at rated speed; therefore, gear selection is important. The engine brake converts the engine to an energy-absorbing device to reduce vehicle speed. This is accomplished by a hydraulic circuit that opens the exhaust valves near the end of the compression stroke.

The Jake Brake is a hydraulic engine attachment that, when energized, altars the engine exhaust valves operation which converts the diesel engine into an air compressor. This is accomplished by prematurely opening the exhaust valves near the top of the compression stroke releasing the compression pressure to exhaust. The result is an engine retarding effort to the drive wheels.

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72
Q

jake brake activate/deactivates in

A

less than 1/4 of a second

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73
Q

shed voltage

A

approx 12.8 or less (12.7)

fast idle for 10 minutes until 13V

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74
Q

low voltage alarm

A

below 11.9V

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75
Q

master switch

A

half second delay:

  1. Light bar
  2. Clear flashing lights above headlights
  3. Front warning lights
  4. Side warning lights
  5. Steady Reds in lightbar
  6. Lower rear warning lights
  7. Upper rear warning lights
  8. High beam flash lights
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76
Q

Floodlights voltage and produce how many lumens?

A

12V Whelen 7000 lumens

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77
Q

reverse handheld transmitter flashing indicating low battery. Replace with

A

a set of “C” batteries as soon as possible

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78
Q

seat belt no LED

A

seat not occupied and not buckled

seat not buckled

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79
Q

seat belt green LED

A

seat occupied and buckled

seat belt buckled

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80
Q

seat belt red LED

A
  1. seat occupied and not buckled
  2. seat belt buckled and not occupied
  3. seat belt buckled and THEN the seat is occupied

seat belt violation or seat belt sequence error

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81
Q

pump recirculating line

A

water from discharge side of pump is sent to the water tank through a 1/2” line

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82
Q

TFT ball intake relief valve set (Left/Right side 6” Main Suction)

A

300 psi, do not cap

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83
Q

front suction intake relief valve

A

250 psi, 2 1/2” male outlet, do not cap

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84
Q

wagon battery tips

A

2”, 1 3/4”, 1 1/2”, 3/4”, remote control 500 GPM spray nozzle

85
Q

primary parts of pump

A

impeller and housing

86
Q

parallel(volume) position

A

pumping over 70% of rated capacity 1500 GPM

1050 GPM

87
Q

gear when pumping

A

4th gear

88
Q

operate in pressure(series)

A

pumping up to 2/3 rated capacity
or
200 psi or more

89
Q

changing transfer valve position; reduce pressure to

A

reduce pressure to 75 psi or less

90
Q

how long for water to flow into pump

A

30 seconds

91
Q

relief valve pressure difference between incoming and outgoing pressure

A

50 psi

92
Q

priming pump

A

45 seconds

93
Q

draft immerse strainer

A

two feet below source

94
Q

draft main suction gauge

A

20” Hg and positive pressure

95
Q

type of water tank

A

Poly tank III manufactured by United Plastic Fabricating (UPF)

96
Q

water tank max fill rate

A

500 GPM

97
Q

water tank max inlet filling pressure

A

100 psi

98
Q

relief valve operating range

A

70-300 psi

99
Q

foam pro proportioning %

A

.1% to 3%

100
Q

foam pro operating range

.2 %
.5
1.0
3.0

A

1300 GPM
520
260
85

101
Q

foam pro max operating pressure

A

400 psi

102
Q

minimum gpm to operate foam pro

A

30 gpm

103
Q

foam pro hold down up/down button for how long to increase/decrease

A

2 seconds

104
Q

foam tank empty

A

won’t run longer than 2 minutes

105
Q

foam refill wand length and diameter

A

6’ long, 1” diameter

106
Q

monitor max flow and psi

A

1250 GPM, 200 psi

107
Q

monitor rotational travel

A

450 degrees
225 degree either side of center positon

108
Q

monitor elevation range

A

90 degree above horizontal 45 degree below

109
Q

monitor remote tether cable

A

30’

110
Q

Automatic drain on the Hurricane RC that will empty the water from the low point of the lower bend to prevent freezing. The valve closes when the internal pressure is approx

A

closes 5 psi or above and opens when the internal pressure is below 5 psi

opens 5 psi or below

111
Q

monitor wireless remote range

A

500’

112
Q

monitor wireless remote batteries

A

4 (AA)

113
Q

Hurricane RC handheld remote automatically turns off after how many minutes if no buttons are pressed

A

5 min no use

114
Q

manual cab tilt; how many hand pumps until cab lifts

A

20 or more strokes

115
Q

The lining should not be less than ___ of an inch on either pad. A good rule of thumb is that the lining should not be less than the steel backing plate of the shoe.

A

1/4”

not less than 1/4”

116
Q

the spring brakes can be manually released or “caged”

A

1/2” bolt 3/4” box end wrench or socket

117
Q

transmission cold check temp

A

60-120F

118
Q

engine at idle

A

500-800 rpm

119
Q

vehicle electrical system should not exceed

A

16V

120
Q

tire pressure 2013 and 2015

A

2013 KME:120 psi front 85 psi rear

2015 KME: 105 front 85 rear

121
Q

steering box and linkage

A

40-60 rapid movements

122
Q

dry vacuum test

A

at least 20” vacuum

should not drop more than 10” in 5 min

123
Q

engine motor oil type and capacity

A

15W-40
48 quarts w/ filter
44 quarts w/o filter

124
Q

transmission fluid quantity

A

51 quarts

125
Q

Pump transmission quantity

A

8 quarts

126
Q

engine coolant quantity

A

58 quarts

127
Q

tires

A

4/32”

128
Q

the electronic foot pedal assembly was designed to communicate ____ of foot pedal travel to the engine’s electronic control module

A

percentage

129
Q

To stop the engine; allow the engine to idle for how many minutes?

*This allows the turbocharger adequate time to slow and cool down

A

four or five minutes

130
Q

Air brake operating system pressure for safe operation is between

A

90 and 120 psi

131
Q

two air pressure gauges located on the right side of the dash:

Left gauge indicates which system?
Right gauge indicates which system?

A

L: front (secondary)
R: rear (primary)

132
Q

Quick buildup feature allows pressure to be built up in which brake section first to enable release of parking brakes before the other one is adequately charged

A

Rear brake (primary)

133
Q

What system automatically applies and releases the brakes during low traction or panic brake applications to prevent wheel lock up

*cannot be turned off or overridden
*no ON/OFF switch
*Jake brake is automatically deactivated when applied

A

Antilock braking system (ABS)

134
Q

Do Diesel engines have less retarding effect upon vehicles than gasoline engines

A

Yes, due to lack of restriction in the diesel intake manifold

Gasoline engine has a butterfly valve in the carburetor, which creates a vacuum and subsequent engine braking

135
Q

Jake brake control has what three components

A
  1. three position selector switch
  2. on/off switch to activate/deactivate the system
  3. throttle sensor
136
Q

Jake brake three position selector switch allows the operator to choose the desired braking level:

A
  1. Low- Activates two cylinders for medium engine retarding.
  2. Medium- Activates four cylinders for moderate engine retarding.
  3. High- Activates six cylinders for maximum engine retarding.
137
Q

do not engage jake brake when

A
  1. wet street
  2. pumping operation
138
Q

What is an electronic system that maintains battery voltage by monitoring battery voltage, and by controlling electrical loads

A

load manager

139
Q

battery voltage drops to preselected setting (12.8V) the engine throttle will increase to compensate for the low voltage and electrical system loads. Fast idle output remains ON for how long

A

10 minutes until 13.0 VDC is achieved

140
Q

fast idle output is dependent on what and will turn off immediately

A
  1. parking brake (released)
  2. load manager toggle switch (off)
141
Q

if low voltage condition continues for how long, then the shedding of electrical loads will begin

A

approx. 1 minute

142
Q

A shed system (load) will not be recognized for ___ minutes or until the unshed voltage setting is painting for __ minute

A

5 minutes
1 minute

143
Q

shedding can occur only when what two things

A
  1. parking brake is set
  2. transmission is in neutral
144
Q

idle rpm

A

500-750 rpm

145
Q

To give a “Back Up” signal, the spotter depresses and holds the TRANSMITTER Button down. The signals tell the Driver that it is clear to begin backing. What tone sounds in the cab

A

high pitched, three pulse tone, with Green LEDs illuminated

146
Q

To give a “STOP” signal, the Spotter simply releases the button. What tone sounds

A

a single, long, low pitched tone and RED LED for three seconds

147
Q

The Class 1 Vehicle Data Recorder (VDR) system is comprised of a Vehicle Data Recorder and a Seat Belt Warning system. The Vehicle Data Recorder monitors and records engine RPM, throttle percentage, vehicle speed, ABS events, transmission range information, parking brake position, master warning position, and seatbelt status via J1939 CAN messages in accordance with What NFPA requirements

A

NFPA 1901-2009

148
Q

Seat Belt Warning System recognizes how many distinct seat/seat belt conditions?

A

5

  1. not occupied
  2. occupied and buckled
  3. seat belt violation
  4. buckled and not occupied
  5. sequence violation
149
Q

VDR alarm will only sound when

A

park brake is released

150
Q

VDR alarm sounds with what two seat belt violations

A
  1. seat occupied and not buckled
  2. buckled and then occupied seat
151
Q

seat bounce error validation bounce timer for how many seconds?… which is designed to prevent the system from reporting violation

A

two to five second

152
Q

Seat Belt Warning display performs a visual initialization cycle during the first ___ seconds after a new power cycle.

Then displays shows normal operating indication

A

three (3)

153
Q

auxiliary Engine Cooler Control is used when

A

during engine overheat situation

*directs pump water to a heat exchanger where engine coolant circulates through, thus lowering engine coolant temp

154
Q

intake relief valve drains at what incoming pressure

A

greater than 250 psi, Do not cap this outlet

155
Q

There is a shut off located before the intake relief valve, the shut off is to be left on at all times, but can be closed if incoming pressure is greater than

A

250 psi (high-rise)

156
Q

intake relief valve shut off location

A

top rear door on the right side pump panel

157
Q

Waterous fire pump is a two stage (twin impeller) centrifugal water pump. As such, it is classified as a ________ pump since it does not pump a definite amount of water with each revolution.

A

non-positive displacement

158
Q

Water is introduced to the pump from the inlet manifold to the pump intake and then into the

A

eye of the impeller

159
Q

impeller is mounted how in the housing

A

off center

160
Q

off center position of impeller i housing creates a water passage known as the

A

volute

161
Q

What is the first indication that wear is becoming a problem in the pump?

A

increased engine rpm is required to pump the rated capacity in pump tests

162
Q

When operating the pump, be sure to open at least on discharge valve slightly to prevent the pump from

A

overheating

163
Q

If okay to pump light is not on when engaging pump, what procedure do you take

A

1.shift pumping gear Drive to Neutral
2. then Reverse
3. then Neutral
4. then back into pumping gear Drive

164
Q

Confirm pump is engaged by

A
  1. Throttle ready light on operator’s panel is illuminated
  2. Pump discharge pressure registers on gauges
  3. Other safety interlocks are activated
165
Q

Manuel Pump shift procedure

A
  1. maxi
  2. Neutral
  3. cab pump shift lever to center position
  4. Shut down engine
  5. Pull manual pump shift override handle (right side pump panel)
  6. start engine
    7.Place emergency override switch (right of steering column) in the “ON” position
  7. shift transmission into drive
166
Q

when pulling tank to pump; observe man pressure gauge for an increase in pressure

If not increase is observed, what procedure do you take?

A
  1. operate priming pump
  2. crack a valve to clear air from pump
167
Q

Do not attempt to pump more water than is available from the hydrant or relaying pumper. Always make sure the intake pressure compound-gauge reading stays above zero. Some fire departments operate at a minimum intake pressure of __ psi when pumping from hydrant or in relay to prevent a hose from collapsing.

A

10

168
Q

when drafting set throttle at approximately ____ rpm

A

1000

169
Q

Operate priming pump until main suction gauge shows a vacuum of approx. ___” of Hg and main pressure gauge shows a positive pressure

A

20”

170
Q

To set the relief valve, slowly turn pressure control knob counter-clockwise until
main gage pressure drops ___ psi below desired setting and amber light illuminates. Gradually turn knob clockwise (raising pressure) until gage is steady at desired discharge pressure and green light illuminates and amber light is off.

A

5 to 10 psi

Amber light indicates valve is open (relieving)
Green light indicates valve is closed (not relieving)

171
Q

Apparatus is equipped with how many intake pressure relief valves

A

4

172
Q

location of all intake pressure relief valves

A

(2) on left and right side pump panels (BIV)

(1) before the front suction valve

(1) suction side of the pump

173
Q

Foam Pro; if water flow requirements exceed the capacity of the pump to deliver foam concentrate, the pump will run at maximum rate and what will flash on the Digital Display Control Module

A

“HI FLO”

174
Q

Foam Pro, if the flow decreases such that the required injection rate is less than the lowest rating of the pump, the pump will run at its minimum rate and what will flash on the display

A

“Lo Flo”

175
Q

Foam pro; When a reset is performed in the % display mode press what buttons

A

up and down buttons at the same time

176
Q

if foam tank is empty, the pump will not run for more than

A

2 minutes

177
Q

Low foam concentrate tank level shows what blinking on the display

A

“Lo Con”

178
Q

if two consecutive minutes of low concentrate level is detected, the display will show?

A

“No Con”

179
Q

Motor stall protection is provided. In the event that the pump motor will not run or stalls for __ seconds, the display will show “ERR.EL”

A

10 seconds

180
Q

foam pro; Display Functions include:

A
  1. Flow
  2. Total Water
  3. %
  4. Total Foam
181
Q

In some instances, the foam tank may run dry while operating the FoamPro system. The foam pump is designed to pump liquid. When the fire pump is running, the foam pump cannot pump air efficiently against ___ to ___ psi back pressure.

A

100 to 150 psi

182
Q

the Power-Fill foam refill system has what two modes

A
  1. Automatic shut off mode
  2. manual refill mode via panel mounted control
183
Q

Which ways can you control Hurricane RC (wagon battery)

A
  1. panel mounted on the monitor
  2. 30’ tether cable/wireless remote
  3. pump panel
184
Q

Electric TFT RC monitor’s key components of the system are the

A
  1. motor control boards
  2. a communication board
185
Q

The OSCILLATE feature (OSC button) allows the user to program up to __ points of continuous movement of the horizontal and vertical axes

A

65

186
Q

When battery on Hurricane RC (wagon battery) remote is low voltage, the POWER light will begin to flash. At this point there are approximately __ hours of continuous operation remaining

A

3 hours

187
Q

If after pressing a button a handheld Hurricane RC, the OSC and PARK lights alternately flash which indicates

A
  1. handheld unit is out of range
  2. cannot establish a link with monitor
188
Q

when lowering the cab, continue to hold the switch in the DOWN position for another __ seconds to insure the cab locks are fully engaged

A

5 seconds

189
Q

to manually lower the cab; turn the pump flow control valve which direction

A

counter-clockwise

190
Q

An indicator of the pad wear is available by inspecting the floating pins on each axle. When the pads are new, the floating pin will be exposed approximately

A

3/4” to 1”

191
Q

When the pin is sticking out ___”, the pads are worn to replacement condition. Call the shops

A

1/4”

192
Q

Spring brake chambers require air pressure to release

A

TRUE

193
Q

World transmission; DIAGNOSTICS, how many codes may be recorded in memory

A

Five codes

194
Q

Transmission Hot Check temp

A

160 - 200 F

195
Q

To avoid damage to vehicle electronic components, voltage supplied to a vehicle’s electrical system must not exceed ___ volts

A

16 Volts

196
Q

Apparatus jump starting; frame of disable vehicle at least ___ inches away from the booster battery

A

18”

197
Q

Batteries “self-check eye” for what color

A

Green color. If not green note and report

198
Q

F-377 Form

A

Bi-Monthly Preventive Maintenance Record

199
Q

Preventive Maintenance checks (F377) are to be performed during

A

First two weeks of every even month for heavy apparatus

200
Q

Who signs F377

A

Station Commander

201
Q

Retain how many copies of F377

A

Two; logbook and Station Commander for filing

202
Q

No more than how much deflection in drive belts

A

1/2”

203
Q

Give each zerk fitting about how many pumps with the handle operated lube gun

A

5 pumps

204
Q

Waterous Pump Capacities

A

1500 gpm @ 150 psi
1050 gpm @ 200 psi
750 gpm @ 250 psi

205
Q

What symbol, a selector-related fault code has been logged. Conditions which illuminate the CHECK TRANS light will disable the shift selector and the digital display will show the range actually attained. The transmission will not shift into range if a CHECK TRANS code is active?

A

Cat eye

206
Q

Prevents brake from locking up during braking situations

A

WABCO Antil lock braking system (ABS)

207
Q

Installed on this vehicle to assist the service brakes in reducing the vehicle’s speed, Jake Brake

A

Caterpillar Compression Brake

208
Q

Apparatus weight; fully loaded

A

40,510 lbs

Engineer Logbooks (9 decks)

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