1.7 Performance Characteristics of Metal Flashcards
Give the 5 stock forms of metals
Sheet
Plate
Bar
Tube
Structural angular
Define non-ferrous and give three examples
A metal that does not contain iron, it’s not magnetic and does not rust
Aluminium
Copper
Zinc
Silver
Gold
Titanium
Tin
State three properties/characteristics of aluminium
Lightweight
Corrosion-resistant
Ductile
Malleable
Can be welded
Electrical and thermal conductor
State two uses of aluminium
Aircraft bodies
Drink cans
Bike frames
Packaging
State three properties/characteristics of copper
Electrical and thermal conductor
Ductile
Malleable
Tough
Corrosion-resistant
Can be soldered and brazed
State two uses of copper
Electric wire
Printed electrical circuits
Waterpipes
Hot water tanks
State two properties/characteristics of zinc
low melting point
- Good corrosion restistant
State two uses of zinc
Galvanising steel as a protective coating for dustbins
Buckets
Farm gates
Intricate die casting
State three properties/characteristics of sliver
Corrosion-resistant
Malleable
Ductile
Can be soldered
State two uses of silver
Cutlery
Jewellery
Used for plating other materials
State three properties/characteristics of gold
Corrosion-resistant
Malleable
Ductile
Can be soldered
State two uses of gold
Jewellery
Connectors
Electric components
Switch components
State three properties/characteristics of titanium
Lightweight
Hard
High melting point
High resistance to corrosion
State two uses of titanium
Aircraft and spacecraft
Tooth implants
Golf clubs
Ships hulls
State three properties/characteristics of tin
Corrosion-resistant
Malleable
Ductile
Low melting point
State two uses of tin
Coating for food cans
Soft solder
It’s rarely used in pure form
Define a ferrous metal and give three examples
A metal that contains mostly iron and carbon. Ferrous metals are magnetic and will rust
Low carbon steel
Medium carbon steel
Cast iron
State three properties/characteristics of low carbon steel
Malleable
Poor resistance to corrosion
High tensile strength
Ductile
Low melting point
State two uses of low carbon steel
Nuts, bolts, screws
Car bodies
Washers
State three properties/characteristics of medium carbon steel
Hard
Tough
Less ductile than low carbon steel
Malleable
State two uses of medium carbon steel
Garden tools
- Springs
State three properties/characteristics of cast iron
Brittle core
Hard outer skin
Good under compression
State two uses of cast iron
Engine blocks
Disc brakes
Machine parts
Define non-ferrous alloys and give three examples
A mixture of two or more metals none of which contain iron
Bronze
Brass
Duralumin
Pewter
State three properties/characteristics of bronze
Tough
Corrosion-resistant
Can be cast
90% copper, 10% tin
State two uses of bronze
Coins
Statutes
Bearings
State three properties/characteristics of brass
Corrosion-resistant
Electrical and thermal conductor
Cast well
Ductile
65% copper, 35% zinc
State two uses of brass
Boat fittings
Ornaments
Cast values and taps
Door furniture
State three properties/characteristics of duralumin
Lightweight
Equivalent strength to low carbon steel
Becomes hard as worked
Ductile
Aluminum with 4% copper, 1% magnesium, and manganese
State two uses of duralumin
Aircraft parts
- Vehicle parts
State three properties/characteristics of pewter
Malleable
Casts well
Low melting point
85-99% tin with the remainder consisting of copper and antimony
State two uses of pewter
Sports trophies
Flasks
Decorative items, such as photo frames and candlesticks
Define ferrous alloys and give three examples
A mixture of two or more metals, at least one of which contains iron
Stainless steel
High-speed steel (HSS)
Die steel (tool steel
State three properties/characteristics of stainless steel
Corrosion-resistant
Hard
Tough
High melting point
18% chrome, 8% nickel
State two uses of stainless stee
Cutlery
Kitchenware
Sinks
State three properties/characteristics of high speed steel (HSS)
Hard
Tough
High level of resistance to friction heat
18% turgsten, 4% chromium, 1% vanadium, 0.5-0.8% carbon
State two uses of high speed steel (HSS)
Drill bits
Tool blades
Milling cutters
Routing bits
State two properties/characteristics of die steel (tool steel)
Hard
- Tough
State two uses of die steel (tool steel)
Fine press tools
Blanking punches and dies
Extruder dies