10. Propeller Systems - Sections 1-4 Flashcards
Design and construction
A propeller system comprises of 2 or more blades connected to what
CENTRAL HUB
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Design and construction
The central hub is enclosed inside of a fairing called what
SPINNER
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Design and construction
What are the 2 key purposes of a spinner
Other than encasing the central hub
- REDUCE DRAG
- ORDERLY AIRFLOW
Encourages orderly airflow around the hub
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Design and construction
What is the hub attached to in the engine
DRIVE SHAFT
Either directly or via a gearbox
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Design and construction
The hub is connected to the drive shaft by either of what 2 methods
- DIRECTLY
- GEARBOX
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Design and construction
On a simple piston engine, the propeller is connected directly to what
ENGINE DRIVE SHAFT
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Design and construction
what is the result of the propeller being directly connected to the engine drive shaft
ROTATES AT SAME SPEED
2000 - 3000 rpm
As a result of the propeller beign directly connected to the engine drive shaft, the propeller rotates at the same speed as the engine, usually between 2000 - 3000 rpm
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Design and construction
On more powerful engines, what component is introduced to translate large amounts of power through high RPM to large amounts of torque for a slow turning propeller
REDUCTION GEARBOX
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Design and construction
What is the purpose of a reduction gearbox
On more powerful engines;
Translates LARGE amounts of power to LARGE amounts fo torque for a SLOW turning propeller
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Design and construction
What is the name given to the component that swivels the baldes on their bearings in complex design aircraft
PITCH CONTROL UNIT
(PCU)
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Design and construction
What is the purpose of a pitch control unit
SWIVIL BLADES on their BEARINGS
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Design and construction
What 2 materials are typical blades on modern aircraft made from
- ALUMINIUM ALLOY
- COMPOSITES
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Variable pitch systems
What is the name of the aerodynamic force in-line with the drive shaft
THRUST
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Variable pitch systems
What must engine power (torque) overcome on a propeller system in order to produce thrust
TORQUE DRAG
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Variable pitch systems
On a fixed pitch propeller system, how is thrust increased
INCREASE RPM
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Variable pitch systems
What happens to the engine on any piston aero engine if acting outside of the narrow range of efficiency
LESS EFFICIENT
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Variable pitch systems
Which type of propeller system is most of the time operating outside of its optimum RPM
FIXED PITCH PROPELLER
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Variable pitch systems
Obtaining the optimum efficiency range means what 2 things relating to the blade have been achieved
MAX THRUST for LEAST DRAG
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Variable pitch systems
What is the purpose of a variable pitch propeller system
ACHIEVE OPTIMUM AoA
Adjust blade pitch to achieve optimum Angle of Attack
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Variable pitch systems
On a variable pitch propeller system how is thrust increased
INCREASING BLADE AoA
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Variable pitch systems
Torque drag is a result of an increase in what
INCREASE BLADE AoA
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Variable pitch systems
As a result of torque drag through an increase in thrust, to maintain propeller RPM at a constant speed, what must happen
INCREASE POWER
Increase in thrust needs an increase in power
Increase in power needed to overcome the torque drag and maintain the RPM at a constant speed
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Variable pitch systems
What is the primary component of a PCU that operates the pins or links to move the blades
PISTON
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Variable pitch systems
When the piston inside of a PCU moves, what devices connected to the piston and the blade subsequently change the blade angle
LINKS or PINS
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Variable pitch systems
Movement of the piston in a PCU converts what movement from the piston into what movement in the blade
LINEAR MOVEMENT
into
ROTATIONAL MOVEMENT
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Variable pitch systems
What are the 3 common methods of driving a Pitch Control Unit (PCU)
- ELECTRIC MOTOR
- OIL PRESSURE
- OIL and SPRING PRESSURE
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Variable pitch systems
What are the 2 basic types of a pitch control unit
- SINGLE acting
- DOUBLE acting
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Variable pitch systems
“Pressurised oil is fed to one side of a piston to drive a pitch angle towards coarse”
This describes what sort of PCU system
SINGLE ACTING
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Variable pitch systems
How does a single acting PCU unit work
PRESSURISED OIL is fed to
ONE SIDE of the piston
to drive the pitch angle TOWARDS COARSE
when OIL PRESSURE REDUCED, blade MOVE BACK TO FINE
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Variable pitch systems
What does CTM stand for
CENTRIFUGAL TWISTING MOMENT
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Variable pitch systems
What 2 things happen for the propellers to move back to fine in a single acting Pitch Control Unit (PCU)
- OIL PRESSURE REDUCED
- CENTRIFUGAL TWISTING MOMENT
As oil pressure is reduced, the CTM moves the propeller back to fine
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Variable pitch systems
In a single acting PCU, as RPM is reduced, what would CTM have a tendancy to do
REDUCE
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Variable pitch systems
What component is fitted to help a single acting PCU overcome the reduction in CTM with a reduction in RPM
SPRING
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Variable pitch systems
In a single acting PCU, if the engine develops a fault and power output drops, what is an associated risk to the PCU
DROP IN OIL PRESSURE
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What is the advantage of a fined off propeller blade after the loss of oil pressure on a light aircraft
REDUCED TORQUE DRAG
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Variable pitch systems
What is the name given to the resultant action the propeller does to fining off a blades following loss of power
WINDMILLING
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Variable pitch systems
What may windmilling assist with following a loss of power
RESTARTING
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Variable pitch systems
What is the preferred position for blades to assume on a twin engine light aircraft following an engine failure
COARSE
You do not want blades to move to fine as this has signfiicant effect on asymmetric drag
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Variable pitch systems
On a twin engine light aircraft, what force would significantly increase as a result of a fine pitch propeller following an engine failure
ASYMMETRIC DRAG
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Variable pitch systems
On a light twin engine aircraft, what is added to the blade root and at what angle, to assist with coarsening the blade
- COUNTERWEIGHT
- 90°
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Variable pitch systems
What 2 components are used to help overcome the CTM of the blades on a twin engine light aircraft following an engine failure
- COUNTERWEIGHTS
- SPRING
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Variable pitch systems
How does a double-acting PCU unit work
HIGH PRESSURE oil supplied to BOTH SIDES of a piston
High pressure oil is supplied to the appropraite side of the piston to adjust the propeller pitch from fine to coarse
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Variable pitch systems
What sort of propeller system would use a double-acting PCU and why
- LARGE propeller systems
- SPRING and COUNTERWEIGHTS not enough
Spring and counterweights not enough alone to overcome the centrifugal forces created by large propeller systems.
A double acting PCU which uses high pressure oil is fitted
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Centrifugal latch
What is the importance of minimising drag on start up
REDUCE LOAD ON ENGINE
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Centrifugal latch
What component is incorporated into a PCU to help minimise propeller drag on startup
CENTRIFUGAL LATCH
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Centrifugal latch
Where is the PCU mounted
ON PROPELLER HUB
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Centrifugal latch
What forces the centrifugal latch out of the recess
SPRING PRESSURE
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Centrifugal latch
What happens to the centrifugal latch when the RPM is above 700-1000 RPM
FORCED INTO RECESS
The centrifual force forces the pins into their recess, overcoming the spring pressure
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Centrifugal latch
When the RPM drops below 1000 RPM, what happens to the centrifugal latch and what must the piston do before it can function
- SPRING PRESSURE overcomes CENTRIFUGAL FORCE
- Piston must MOVE FORWARD
Once below 1000 RPM, the spring pressure overcomes the centrifugal force and tries to push the latch out of the recess.
The piston must travel far enough forward (fine pitch) for the latches to pop out behind the piston, preventing it moving backwards in the cylinder.
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Centrifugal latch
What should a pilot do after starting the engine of a variable pitch propeller aircraft that utilises a centrifugal latch and why
- ADVANCE PROPELLER SLIGHTLY FORWARD
- REMOVE CONTACT betwee PISTON and LATCH
Advance the propeller lever slightly forward as the RPM is below 1000 and the piston is subsequently contacting with the pins of the centrifugal latch.
Moving the propeller pitch slightly forward will break the contact.
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Constant Speed Unit (CSU)
What is the purpose of the constant speed unit (CSU)
MAINTAIN PROPELLER at STABLE RPM
Constantly MATCH propeller torque drag to the engine torque
Maintain the propeller at a stable RPM corresponding to the design RPM for the engine
“match torque drag to engine torque”
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Constant Speed Unit (CSU)
If engine torque exceeds torque drag the propeller will ACCELERATE or DECELARATE
ACECELERATE
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Constant Speed Unit (CSU)
If the torque drag exceeds engine torque the propller will ACCELERATE or DECELERATE
DECELERATE
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Constant Speed Unit (CSU)
torque drag will INCREASE or DECREASE with any change in forward speed
INCREASE
RPM would vary continuously with TAS if there were not a control mechanism in place
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Constant Speed Unit (CSU)
If engine torque exceeds torque drag , the CSU will FINE or COARSEN the blade
COARSEN
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Constant Speed Unit (CSU)
If torque drag exceeds engine torque, the CSU will FINE or COARSEN the blade
FINE
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Constant Speed Unit (CSU)
- If RPM falls, the CSU moves blades to a ____
- If RPM rises, the CSU moves blades to a ____
FINE PITCH or COARSE PITCH
- FINE PITCH
- COARSE PITCH
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What is a PEC
PROPELLER ELECTRONIC CONTROL
(PEC)
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Constant Speed Unit (CSU)
What is the function of a propeller electronic control (PEC) unit
CONTROL PCU
A PEC on each engine senses inputs from aircraft, engine, and propeller system to calculate the correct propeller pitch for each combination of conditions per engine
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What does CSU stand for
CONTSTANT SPEED UNIT
(CSU)
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Constant Speed Unit (CSU)
What are the 2 types of CSU
- SINGLE ACTING
- DOUBLT ACTING
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Constant Speed Unit (CSU)
Both a single acting and a double acting CSU comprise of what 4 components
- GEAR PUMP
- ROTATING GOVENER
- PILOT VALVE
- REGULATING SPRING
- GEAR PUMP - Boost engin oil pressure
- ROTATING GOVENER - Driven by engine
- PILOT VALVE - Attached to govener
- REGULATING SPRING - Opposes movement of governor flyweight
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Constant Speed Unit (CSU)
In a CSU unit, what is the purpose of the gear pump
BOOST ENGINE OIL PRESSURE
Boost pressure to the higher pressure required by PCU
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Constant Speed Unit (CSU)
In a CSU unit, what is the rotating governor drive by
ENGINE
Drive directly by the engine
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Constant Speed Unit (CSU)
In a CSU unit, what is the pilot valve attached to
GOVERNOR
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Constant Speed Unit (CSU)
In a CSU unit, what is the purpose of a regulating spring
OPPOSE MOVEMENT of GOVERNOR FLYWEIGHT
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Constant Speed Unit (CSU)
In a CSU, which component provides the mechanism for directing oil pressure to one or both sides of the PSU piston
PILOT VALVE
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Constant Speed Unit (CSU)
Name each of the component parts in the CSU
LINK HERE
- Speeder spring
- Governor
- Relief Valve
- Drive shaft from engine
- CSU oil pump
- Flyweights
- Governor control
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Constant Speed Unit (CSU)
A single acting CSU has how many outlet ports
A double acting CSU has how many outlet ports
- 1
- 2
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Constant Speed Unit (CSU)
What is the key difference in regards to the pilot valve between a double acting and a single acting constant speed units
SINGLE ACTING
Only ONE output
Directs pressurised oil to PCU
DOUBLE ACTING
Directs pressurised oil to EITHER coarsen or fine the PCU piston
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Constant Speed Unit (CSU)
What is the pilot valve controlled by
GOVERNOR
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Constant Speed Unit (CSU)
What component does the governor control
PILOT VALVE
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Constant Speed Unit (CSU)
A governors flyweights move INWARDS or OUTWARDS as RPM increases
OUTWARDS
Lifts valve against spring pressure
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Constant Speed Unit (CSU)
Within a CSU, when the governer flyweights lift the spring, the pilot valve directs pressurised oil to which side of the PCU
PCU - Pitch Control Unit
COARSE
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Constant Speed Unit (CSU)
When the governer flyweights lift the spring as a result of increased RPM, the return line OPENS or CLOSES to the fine side of the PCU
PCU - Pitch Control Unit
OPENS
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Constant Speed Unit (CSU)
When blades coarsen, what happens to propeller torque drag.
What does this do to engine RPM.
What name is given to this situation
- INCREASE
- DECREASE
- OVERSPEED
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Constant Speed Unit (CSU)
When RPM reduces to a point where propeller torque matches engine torque are matched, what happens to the governor flyweights
MOVE INWARDS
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Constant Speed Unit (CSU)
As the governor flyweights move inwards, what happens to the pilot valve
LOWERS
Lowering pilot valve shuts off supply of high pressure oil into chamber
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Constant Speed Unit (CSU)
What is the name given when a hydraulic lock is created in the CSU piston, locking the propeller at the selected pitch angle for a given RPM
ON-SPEED
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Constant Speed Unit (CSU)
At on-speed condition, what 2 forces from which 2 components are counterbalanced
- LIFTING from GOVERNER COUNTERWEIGHTS
- PRESSURE of REGULATING SPRING
At on-speed condition, the lfiting action of the governer counterweights is exactly counterbalanced by the pressure of the regulating spring
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Constant Speed Unit (CSU)
Governor flyweights experience MORE or LESS centrifiugal force as RPM decreases
LESS
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Constant Speed Unit (CSU)
As RPM decreases and flyweights experience less centrifugal force, which direction will they move.
What happens to the pilot valve
- INWARDS
- LOWERS
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Constant Speed Unit (CSU)
When spring pressure becmes the dominante force in the CSU due to decreased RPM and inward moving flyweights, what this this condition called
UNDER-SPEED
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Constant Speed Unit (CSU)
In an under-speed condition, what side of the pitch control unit (PCU) does the valve direct high pressure oil
FINE PITCH SIDE
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Constant Speed Unit (CSU)
In an under-speed condition, with high pressure oil being directed to the fine pitch side of the pitch control unit (PCU), what does this do to the blades and what effect does it have
- Blades move FINER
- PROPELLER TORQUE DRAG REDUCES
Blades moving finer means that the torque drag reduces
Reduced propeller torque drag is now below the engine torque.
This allows the propeller to accelerate back to equilibrium
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Constant Speed Unit (CSU)
What 2 factors is on-speed condition determined by
- MASS of GOVERNOR WEIGHTS
- FORCE applied to OPPOSING SPRING
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Constant Speed Unit (CSU)
What component is added for the pilot to select different RPM on-speed conditions
RPM LEVER
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Constant Speed Unit (CSU)
What effect does the RPM lever have on the governor spring when moved forward
ALTERS COMPRESSION FORCE
Moving the lever forward presses on the spring, altering the compression force. Increased force makes it harder for flyweights to lift the pilot valve
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Constant Speed Unit (CSU)
With the RPM lever forward and the spring force further compressed, what effect does this have on the flyweights to the pilot valve*.
What does it allow the propeller to do with regards to speed
- FLYWEIGHTS unable to LIFT PILOT VALVE
- Blades STABILISE at FINER PITCH (on-speed)
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