Week 2- Mechanical Properties Flashcards

1
Q

What are mechanical properties of materials?

A

Mechanical properties determine a material’s behavior when subjected to mechanical stresses, including:
* Elastic modulus
* Ductility
* Hardness
* Various measures of strength

These properties are crucial in design and manufacturing, as they influence material selection and processing.

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2
Q

What is the dilemma faced by designers regarding mechanical properties?

A

Desirable mechanical properties, such as high strength, often make manufacturing more difficult.

This trade-off can impact the feasibility and cost-effectiveness of production.

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3
Q

What are the three types of static stresses materials can be subjected to?

A
  • Tensile - stretching the material
  • Compressive - squeezing the material
  • Shear - causing adjacent portions of the material to slide against each other

Understanding these stresses is essential for analyzing material behavior under load.

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4
Q

What is a tensile test?

A

The most common test for studying stress-strain relationships, especially in metals, involving elongating the material and reducing its diameter.

This test provides critical data on material strength and ductility.

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5
Q

What does engineering stress represent?

A

Engineering stress is defined as force divided by original area:
* σ = F/A₀

Where σ is engineering stress, F is the applied force, and A₀ is the original area of the test specimen.

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6
Q

What is Hooke’s Law?

A

Hooke’s Law relates stress and strain in the elastic region:
* σ = Eε

Where E is the modulus of elasticity and ε is engineering strain.

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7
Q

What is the yield point in a stress-strain curve?

A

The yield point marks the transition from elastic behavior to plastic deformation, identified by a change in slope in the curve.

It is also known as yield strength, yield stress, or elastic limit.

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8
Q

What does tensile strength refer to?

A

Tensile strength (TS) is the maximum engineering stress reached during a tensile test.

It is also referred to as ultimate tensile strength.

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9
Q

What is ductility in a tensile test?

A

Ductility is the ability of a material to plastically strain without fracture, measured as elongation (EL).

EL = (L_f - L_o) / L_o, where L_f is the length at fracture and L_o is the original length.

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10
Q

What is true stress?

A

True stress is calculated by dividing the instantaneous area by the applied load:
* σ = F/A

Where A is the actual (instantaneous) area resisting the load.

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11
Q

What is strain hardening?

A

Strain hardening is the increase in true stress as strain increases in the plastic region of the stress-strain curve.

This occurs before necking starts.

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12
Q

What is a compression test?

A

A compression test applies a load that squeezes the ends of a cylindrical specimen, measuring changes in height and diameter.

This test is essential for evaluating materials under compressive loads.

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13
Q

How is engineering stress defined in a compression test?

A

Engineering stress in compression is defined as negative due to the reduction in height and increase in cross-sectional area:
* σ = -F/A₀

A₀ is the original area of the specimen.

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14
Q

What is the transverse rupture strength?

A

Transverse rupture strength is the strength value derived from testing brittle materials using a bending test.

This test is necessary as brittle materials cannot be tested effectively using conventional tensile tests.

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15
Q

What is hardness in materials?

A

Hardness is the resistance to permanent indentation, indicating a material’s resistance to scratching and wear.

Hard materials are crucial for tooling in manufacturing.

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16
Q

What are common methods for testing hardness?

A
  • Brinell hardness test
  • Rockwell hardness test
  • Vickers hardness test
  • Knoop hardness test
  • Scleroscope
  • Durometer

These methods are chosen based on the material’s hardness level.

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17
Q

What is shear stress?

A

Shear stress is defined as the applied force divided by the area over which deflection occurs:
* τ = F/A

τ represents shear stress, F is the applied force, and A is the area.

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18
Q

What is the relationship between shear stress and shear strain in the elastic region?

A

In the elastic region, shear stress and shear strain are related through the shear modulus (G):
* τ = Gγ

Where γ is shear strain.

19
Q

What is the Brinell Hardness Test?

A

A test that uses a hard ball pressed into a specimen’s surface with a load of 500, 1500, or 3000 kg

Widely used for testing metals and nonmetals of low to medium hardness.

20
Q

Describe the Rockwell Hardness Test process.

A

A cone-shaped indenter is pressed into the specimen using a minor load of 10 kg, followed by a major load of 150 kg

The additional penetration distance is converted into a Rockwell hardness reading.

21
Q

What type of indenter does the Vickers Hardness Test use?

A

A pyramid-shaped indenter made of diamond

Various load amounts are applied depending on the hardness of the material.

22
Q

What is unique about the Knoop Hardness Test?

A

It uses a pyramid-shaped indenter with a length to width ratio of 7:1 and applies lighter loads than the Vickers test

It is suitable for small and thin specimens.

23
Q

How does the Scleroscope Test measure hardness?

A

It measures the rebound height of a hammer dropped from a certain distance

Less rebound indicates that the material is softer.

24
Q

What does a durometer measure?

A

The elastic deformation of rubber and similar flexible materials by pressing an indenter into the surface

Resistance to penetration indicates hardness.

25
Q

What is hot hardness?

A

The ability of a material to retain hardness at elevated temperatures

Typical hardness varies with temperature for different materials.

26
Q

What happens to metals during recrystallization?

A

New grains form that are free of strain, behaving as a perfectly plastic material

This occurs when metals are heated to high temperatures and deformed.

27
Q

What is the recrystallization temperature of a given metal?

A

About one-half its melting point (0.5 Tm) as measured on an absolute temperature scale

It is the temperature at which new grains form in about one hour.

28
Q

What is hot working in manufacturing?

A

Forming a metal at temperatures above its recrystallization temperature

This allows for greater straining with lower forces.

29
Q

Define fatigue in materials.

A

The failure of components subjected to rapidly fluctuating loads

Can occur due to cyclic stresses from mechanical loads or thermal stresses.

30
Q

What is creep?

A

The permanent deformation of a component under a static load maintained for a period of time

It can occur in metals and some nonmetallic materials at any temperature.

31
Q

What is stress relaxation?

A

The decrease in stresses resulting from external loading over time, even with constant dimensions

Example: Decrease in tensile stress of a wire in tension between fixed ends.

32
Q

Describe the impact test.

A

A test to determine impact properties involving breaking a notched specimen with a swinging pendulum

Includes Charpy and Izod tests, measuring energy dissipated in breaking the specimen.

33
Q

What are the two types of fractures in ductile materials?

A
  • Necking and fracture
  • Buckling under compressive load
  • Complete ductile fracture

Schematic illustrations help to visualize these types.

34
Q

What is transgranular fracture?

A

Fracture cracks pass through grains, resulting in a faceted texture on the fracture surface

This occurs in brittle materials.

35
Q

How do residual stresses develop in materials?

A

Develop when workpieces are subjected to non-uniform plastic deformation

These stresses remain after external forces are removed.

36
Q

What is the effect of temperature gradients on residual stresses?

A

Residual stresses can develop during the cooling of a casting or hot forging

Tensile residual stresses are generally undesirable.

37
Q

How can residual stresses be reduced or eliminated?

A
  • Stress-relief annealing
  • Further plastic deformation
  • Relaxation over time at room temperature

Raising the temperature can speed up relaxation.

38
Q

Define viscosity.

A

The resistance to flow characteristic of a given fluid

It is a measure of internal friction when velocity gradients are present.

39
Q

What is shear stress in the context of fluids?

A

The frictional force exerted by the fluid per unit area

It is related to the motion of an upper plate in a fluid.

40
Q

What is shear rate?

A

The change in velocity relative to the change in distance

It is expressed as velocity gradient perpendicular to flow direction.

41
Q

What defines shear viscosity?

A

The relationship between shear stress and shear rate

For Newtonian fluids, shear viscosity is constant; for non-Newtonian fluids, it is not.

42
Q

What behavior do thermoplastic polymer melts exhibit?

A

Non-Newtonian behavior, with viscosity affected by flow rate

This complicates analysis of polymer shaping processes.

43
Q

What is viscoelastic behavior?

A

The material property that determines strain when subjected to stress and temperature over time

It is a combination of viscosity and elasticity.