Wasting Processes Flashcards

1
Q

What is the process of ‘forming’ and give examples?

A

Forming - Bending, shaping or wasting (removing material)

Examples: Cutting, drilling, bending

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2
Q

What is the process of ‘redistribution’ and give examples?

A

Redistribution - Melting the material and then re-moulding it.

Examples: Injection moulding, die casting, extrusion (a process to create a specific shaped object by pushing the object through the die)

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3
Q

What is the process of ‘addition’ and give examples?

A

Addition - Fabrication (Joining materials together)

Examples: Welding, 3D printing

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4
Q

What is wasting?

A

Wasting is a subtractive process that removes material to shape an object.

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5
Q

How are metal and plastic typically formed?

A

Metal and plastic can exist in a molten state and are often formed or cast into the necessary shape.

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6
Q

Why are wasting techniques often considered environmentally unfriendly?

A

Wasting techniques are often the least environmentally friendly due to the amount of waste material.

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7
Q

Can waste material from wasting techniques be reused?

A

Yes, waste material can often be recycled or reused.

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8
Q

What is used to affect the surface finish of materials?

A

A range of abrasives are used to affect the surface finish of materials.

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9
Q

What is routering?

A

Routering is a process similar to milling that uses rotary cutters to remove material from softer materials such as wood, foam, and some metals.

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10
Q

What types of routering tools are available?

A

Routering tools can be CNC operated or in hand-held form as a plunge router.

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11
Q

What tasks can a plunge router perform?

A

A plunge router can perform a variety of tasks, including putting a profile on an edge and cutting out shapes from panels.

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12
Q

How can a router be used in a table setup?

A

A router can be mounted into a table, allowing the user to feed material into the cutter rather than moving the router itself.

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13
Q

What is die cutting?

A

Die cutting is the process of cutting shapes from materials using a die or cutting tool.

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14
Q

What is creasing?

A

Creasing is the process of creating a fold line in materials to facilitate folding.

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15
Q

What type of products are often produced from flat sheets of corrugated cardboard?

A

Products such as fold flat cardboard packaging are often produced from flat sheets of corrugated cardboard.

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16
Q

How are flat sheets of corrugated cardboard supplied to manufacturers?

A

In a flat pack form.

17
Q

What is milling?

A

Milling is the machining process of using rotary cutters to remove material.

18
Q

What is CNC machining?

A

CNC machining is a process where milling is computer controlled, allowing for more complex shapes to be produced.