Unit 4 Flashcards
What does the term ‘stock’ refer to?
Raw materials
Finished goods
Spares
Describe how lean production takes place
A techniques that aims to reduce waste in terms of time, space and resources.
Identify different types of waste
Over production
Defects
Transport -Moving resources around unnecessarily
How could a business reduce waste?
Avoid overproduction
Eliminate waiting time
Avoid errors/defect products
Avoid inefficiency
Avoid unnecessary movements
Reduce transports
Explain what ‘Just in time’ production is
Producing only what is required, in the correct quantity and at the correct time. Purchases/orders acts as a signal for when a product should be manufactured.
Identify the advantages of ‘just in time’ production
+ Less stock means less storage space is needed which saves rent and insurance costs.
+ Smaller likelihood of stock perishing/becoming out of date
+ Avoids the build-up of unsold product which could occur with changes in demand
+ Greater flexibility in terms of responding to changes in trends
Identify the disadvantage of just in time production
- No room for mistakes due to minimal stock.
- If suppliers do not deliver stock on time, the whole production schedule can be delayed.
- Not flexible a there is no spare product available to meet unexpected orders.
- Economies of scale cannot be achieved
Why would Kaizen empower staff?
Staff could make suggestion on how their work could be improved. Employees contribute to efficient changes. Once changes are implemented the employee could feel hear/empowered. Suggest practical solutions.
Explain what is meant by the term Kaizen
Continuous improvements. Constantly introducing small changes to improve quality and/or efficiency.
Explain why ‘just in time’ production could be good for offering a USP?
JIT production would be good for offering a USP because the business wouldn’t have unsold stock to sell first before producing the new trendy product. This also mean that the new trendy products would be produced faster than mass production for example.
Explain what is meant by the term ‘added value’ and give an examples of how this is implemented.
Added value occurs when the value of a product’s final output is greater than all the inputs together.
For example, added value could be implemented through selling pineapple; the final pineapple product sold to the customer could be cut, sold in packaging with a fork inside it. The business can sell the pineapple for more than what they bought it for due to these convenient added features.
Identify potential operational objectives (targets set for production)
- Reduce unit cost
- Dependability
- Flexibility
- Environmental objectives - minimising waste
- Quality targets - lower returns, complaints
Identify potential external influences on operational objectives
- Competitors: increasing pressure on businesses in terms of price, quality and cost.
- Political: potential changes in legislation from government
- Economical: prepared for responsive changes in the economy as demand will fluctuate
- Technological: consumers way prefer online version of a product
Identify potential Internal influences on operational objectives
- Finance: is capital readily available
- Human resources: skill of work force determine quality
- Marketing: determine what has to be produced and the quantities
Identify methods which analyse the operational performance of a business
Capacity
Capacity utilisation
Labour productivity
Unit cost
Identify what the optimal level of capacity utilisation fora business would be
80-90% cap utilisation
As close to 100% as possible
How is capacity utilisation calculated?
Actual output / maximum possible output X100
How is Labour productivity calculated?
Output / number of employees