TIM WOOD HOUSEKEEPING SS TOYOTA KABAN Flashcards
TIMWOOD Transportation
Moving materials bween work stations or factories and handling more than once is a waste
Inventory
Unnecessary raw materials, WIP, finished goods and excess operating supplies that add no values are wastes
Motion
Unnecessary body movement of workers or machine movement adds no value is a waste
Waiting (queue)
Any idle, storage or waiting time is a waste
Overproduction
Producing more quantity than the customer orders or producing earlier than required date
Over-Processing
Redundant work performed on the product that adds no value is a waste
Defective Products
Product returns from customers, warranty claims, rework and scrap in production line is a waste
HOUSEKEEPING 5S Sort (seiri)
Sort - Eliminate what is not needed and keep what is needed. Get rid of non-value items makes spaces available n improve workflow
Simplify (Seiton)
Position things in such a way that can be easily reached whenever needed and easily stored whenever done
Shine Sweep (Seiso)
Keep things clean n tidy daily, no contamination in work area
Standardise (Seiketsu)
Remove variations from processes by developing standard operating procedures n checklists. Maintain order n cleanliness
Sustain (Shitsuke)
Develop a commitment and pride in keeping to standards, review work periodically to recognise efforts and motivate to sustain progress
Kanban visual card
Signal to upstream station for next container of material to be delivered to downstream station
Toyota Prod System
Continuous improvement
Build a company-wide culture and value system that everyone in the firm work to improve all aspects of business
Respect for people
Treat employees as skilled and knowledge workers, engage physical n mental capabilities thru implementation of employee empowerment
Standard work practice
Specified sequences, timings and contents to achieve same outcomes regardless who is performing where when
