Test Two Flashcards

1
Q

What is open loop control?

A

Cheaper to install
Usually no feedback signal
Typically requires an operator
Usually not automatic

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2
Q

What is closed loop control?

A

Will have feedback signal
Can be automatic
Has measurement devices or sensors
Can run 24/7
Has a PLC or some type of controller

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3
Q

What is process control?

A

The set point remain unchanged
Objective of the system is to maintain set-point at all times
Example is batch process- making cookies

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4
Q

What is motion control?

A

Also referred to as servo control
Uses PID block
setpoint changes frequently

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5
Q

What are function blocks?

A

Programing blocks that will perform a predetermined function

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6
Q

What does the equal function block do?

A

Source A is equal to source B. The block will go high for one scan

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7
Q

What does the greater function block do?

A

When source A is greater than source B it will send a high signal for one scan

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8
Q

What does the less than function block do?

A

When source A is less than source B it will send a high signal for multiple scans

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9
Q

What is Level Control?

A

The height at which a container is filled with a material

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10
Q

What is point to point level control?

A

Typically have two sensors. One at the low point and one at the high point

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11
Q

What is continuous level control?

A

Always monitoring one set point at all times

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12
Q

What should one considered when selecting a measurement device?

A

What is the material being measured?
What is the cost of the sensor?
How accurate does it have to be?

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13
Q

What are direct level measurement types?

A

A float or sight glass
Typically mechanical

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14
Q

What is a mechanical measurement device?

A

A paddle wheel or other types of displacement methods

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15
Q

What are electronic or indirect measurement devices?

A

Conductive probes
Radar level detector
D.P Cell
All sensors with a transmitter or transducer

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16
Q

What are power sources in level control?

A

A pump or auger to move material
Static pressure tank

17
Q

What are transfer systems in level control?

A

Pipes and conveyors

18
Q

What was used in the lab to create this automatic on/off level controller?

A

Two function blocks. One less than and one greater than. Feedback signal from the D.P cell

19
Q

What sensor is used for the automatic on/off level controller?

A

D.P Sensor

20
Q

What is the tag of the sensor in the program?

A

DP level to PV

21
Q

How does this sensor work?

A

Using pressure of the water in the tank to convert it to a 4-20 mili amp signal

22
Q

What function blocks were used in the automatic on/off level control?

A

Greater than and less than

23
Q

On/Off control with point or continuous level indication?

A

Point level control system
Created with two set points

24
Q

How was the start command built into the HMI program? What was used?

A

A less than function block. Internal control relay and a N.O contact in parallel

25
How was the stop command built into the HMI program?
The greater than function block. Internal control relay and a N.O contact in parallel to the original stop bit
26
What was the difference with the stop and start command in the push button program?
A N.C contact needs to be in series with original stop bit
27
What function block is missing in the PB program? What is it used for?
A divide block is missing. It is used to calibrate DP level signal
28
How can this PLC program be altered to not need internal control relays?
We could put a function block under start and stop commands specifically for the HMI command
29
Can EQU be used for this type of control? Why or why not?
Yes, but it might miss the set point
30
When you make changes to the PLC program how do you get it into the PLC?
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