Shop Fabrication Flashcards

1
Q

What piece of personal protective equipment (PPE) is the most important to wear?

A

A welding helmet to protect your eyes and your face

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2
Q

Why is argon gas dangous in an enclosed space?

A

Argon gas is heavier than air and can displace the oxygen, which leads to suffocation.

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3
Q

What 3 procedures are required before returning an empty compressed gas cylinder?

A
  1. Close the valve completely
  2. Install the protective cap
  3. Replace any valve plugs or caps
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4
Q

List 3 adfvantages of GTAW.

A
  1. It has the abilityy to join most weldable metals and alloys including aluminum, magnesium, mild and low alloy steels, sopper and nickel alloys.
  2. Most welds made with GTAW are high quality welds with excellent mechanical properties.
  3. There is no weld splatteer, as the filler metal is added directly to the weld pool.
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5
Q

Name the parts of the torch assembly

A
  • ​A - Gas Nozzle
  • B - Electrode
  • C - Collet Body
  • D - Collet
  • E - Torch Cap
    *
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6
Q

What portion of a plan view for a rectangle to round fitting needs to be developed if the round portion is flat on top and centred in the other direction?

  1. Full Plan View
  2. 1/4 Plan View
  3. 1/2 Plan View
  4. None of the above
A
  1. 1/2 Plan View
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7
Q

When is it advisable to use more than 12 element points to layout a triangulated pattern for a square to round?

A

When the round end is more than 12”.

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8
Q

When laying out a pattern for a square to round fitting that is centered, you need to layout only a __ _______ of the fitting.

A

1/4 pattern

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9
Q

Why is it best to place all construction lines on the inside of the pattern?

A

Construction lines on the inside make for a neater job.

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10
Q

When folding the allowance for a grooved seam, you should always do what?

  1. Fold slightly more than the allowances.
  2. Fold the exact amount allowed for the seam.
  3. Fold slightly less than its normal size.
  4. Make sure that the seams hook together.
A
  1. Fold slightly less than its normal size.
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11
Q

The first step when completing a grooved seam should be to :

  1. dress the hooked material down to four metal thicknesses.
  2. dress the hooked material down using a hand groover.
  3. dress the hooked material down using a hand groover.
  4. dress the hooked material down at the proper angle.
A
  1. dress the hooked material down to four metal thicknesses.
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12
Q

After the setting of the grooved seam is completed, you must:

  1. use a smooth hammer to complete the finished seam so that it is smooth and dent-free.
  2. use a bar folder hammer to flatten the seam.
  3. use a Noyes Groover.
  4. use a plastice mallet.
A
  1. use a smooth hammer to complete the finished seam so that it is smooth and dent-free.
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13
Q

If you are making this fitting so that the direction of air flow is out through the round collar, the collar should be manufactured as a :

  1. small end allowance collar.
  2. large end allowances collar.
  3. medium-sized collar
  4. Size does not matter if the collar is crimped
A
  1. small end allowance collar.
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14
Q

A squaring shear is rated for 16 gauge mild steel. What is the rating for stainless steel?

A

20 gauge for stainless steel

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15
Q

When forming or cutting stainless, sheet metal cutting and bending equipment must be de-rated by how many gauges?

A

De-rated by 4 gauges

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16
Q

Iron dust contamination can cause stainless steel what ?

  1. Flake
  2. Rust
  3. Scale
  4. Get Dirty
A
  1. Rust
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17
Q

Stainless steel has a higher tensile strength. Therefore when bending angles you need to compensate for ______-____ by over bending.

A

Stainless steel has a higher tensile strength. Therefore when bending angles you need to compensate for SPRING-BACK by over bending.

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18
Q

The best advantage of using an air bending die over a 90* V-die for bending acute angles is what?

A

Less pressure is required.

19
Q

What should you do to prevent scuffing of finished stainless steel surfaces?

  1. Make sure the table surface is free of dirt, iron filing or chips.
  2. Make sure the vinyl protective coating is removed only when the welding has begun.
  3. Make sure vinyl coating remains on sheet as long as needed while fabricating.
  4. All of the above.
A
  1. All of the above
20
Q

What film is formed on stainless steel that provides protection to the material?

A

Chromium Oxide

21
Q

In which series do austenic steels belong?

A

300 series

22
Q

Which of the groups are most common stainless steels used today

  1. Austenitic
  2. Ferric
  3. Martensitic
  4. Duplex
A
  1. Austenitic
23
Q

When identifying Stainless Steel, what would these number mean 302-18-8?

A
  1. 302 is the category
  2. 18 is % of Chromium
  3. 8 is % of Nickel
24
Q

A de-burring tool is used for what?

A

Removing the burr from shearing.

25
Q

What should be done when band sawing stainless steel?

  1. Lower blade speed
  2. Change blades
  3. Loosen blade
  4. Tighten blade
A
  1. Lower blade speed
26
Q

How is spring-back compensated?

A

Over Bending

27
Q

What is the film that forms on stainless steel making it chemically inert?

A

Chromium Oxide

28
Q

List 3 ways stainless steel could be contamined.

A
  1. Iron dust residual particles on tools.
  2. Water stains
  3. Paint, oil, grease, can introduce carbon.
29
Q

List some advantages of air bending over bottoming.

A

Air Bending is greater because ;

  1. Less pressure required to complete bend.
  2. Fewer scars or scatches.
  3. Acute angles can be bent.
30
Q

When air bending the bottm die should be what?

A

Minimum 8 times the material thickness.

31
Q

Are lap joints recommended when welding stainless steel?

A

NO

Lap joints can contain contaminants.

32
Q

How many amps are required to TIG weld a butt joint on 16g stainless steel?

A

80 - 100 amps

33
Q

Is pre heating and post heating required when welding most austentic stainless steel ?

A

NO

due to the excellant weldability of austenitic atainless steel.

34
Q

List 3 methods of controlling distortion when welding stainless steel.

A
  1. Minimizing heat input
  2. Minimizing joint restaint
  3. Pre-cooling when necessary using copper chill bars
35
Q

Which of these stainless steels is the simplest to weld ?

  1. Austenitic
  2. Ferritic
  3. Martensitic
A
  1. Austenitic
36
Q

What are some considerations when spot welding stainless steel ?

A
  1. Increased Pressure
  2. Lower Amperages
  3. Closer Timing Accuracy
37
Q

How far should we be able to twist 2 welded pieces, with a single spot weld, before the spot breaks ?

A

60* - 90*

38
Q

What is the formula for determing the proper spot welding tip diameter at the point of the tip?

A

1/8”

PLUS

2 metal thickness of gauge of metal being used.

39
Q

Define FINISHING in the regards to stainless steel.

A

As to give a desired surface effect.

40
Q

What are the 4 procedures required to finish a welded stainless steel project to mirror finish.

A
  1. Grinding
  2. Sanding
  3. Polish
  4. Buff
41
Q

How should full sheets of stainless steel be stored ?

A

In a upright postion with protective POLYVINYL CHLORADE (PVC) coating in place as long as possble.

42
Q

Can the grain growth that occurs during welding of a ferritic stainless steel (straight chrome) be corrected in subsequent heat treatment ?

A

NO

Must acount for grain growth.

43
Q

What is the challenge with welding Marensitic Stainlesss?

A

Preventing heat cracking in the heat-affected zone.

Weld metals as the weld cools.

44
Q
A