Ship Construction Flashcards

1
Q

Define: freeboard deck

A

The upper most deck exposed to the weather and sea which has permanent means of closing all openings and below which all openings in the side of the ship are fitted with permanent means of closure

There’s a direct link between a vessel’s freeboard and :
Safety with regard to personnel 
Stability 
Strength hull structure
Prevention of ingress of water
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2
Q

Assigned freeboard

A

The distance measured vertically downwards at amidships from the upper edge of the freeboard deck to the upper edge of the summer load line

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3
Q

Weathertight

A

In any sea condition water will not penetrate the ship

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4
Q

Define Panting

A

Panting is the in and out movement of the shell material due varying pressure changes

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5
Q

Briefly explain how the locality is stiffened to resist this stress (Panting)

A

Reduce the unsupported opener area by close frame spacing and/or additional stiffening members (eg panting beams) and/or increase shell thickness

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6
Q

Wood - advantages

A

Floats, strength, appearance, easy to work with

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7
Q

Wood - disadvantages

A
Rots, 
can burn
expensive
poor radar reflector
Marine borers
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8
Q

Steel - advantages

A

Relatively strong, widely available, easy to work with, cheap to produce and recyclable, good radar reflector.

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9
Q

Steel - disadvantages

A

Corrosion, relatively heavy 3x heavier than aluminum, conducts heat, needs regular maintenance

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10
Q

Aluminum- advantages

A

High strength to weight ratio, doesn’t corrode as easy as steel, good radar reflector, recyclable

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11
Q

GRP/FRP - advantages

A

High strength to weight ratio,
non corrosive
low cost if moulds are used
Readily available

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12
Q

GRP - disadvantages

A
Blistering and delamination, 
once of fire - burns intensely giving off toxic gas, 
poor radar reflector
Poor in bending 
Specialist Labour
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13
Q

Explain How chemical corrosion in steel occurs

A

Caused when the oxygen in the atmosphere combines with the metal and forms iron oxide. The oxide film is not firmly attached to the parent plate and thus permits further oxidation to occur

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14
Q

Discuss the factors and conditions that would cause chemical corrosion to be accelerated and how good ship design could reduce this

A

Accelerated by and prevention :
Good ventilation
Reduce heat
Avoid water traps

Accessibility for preservation :
Regular inspection and maintenance

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15
Q

Center grider - importance/function

A

Furthest from the neutral axis

Contributes substantially to the Longitudinal strength to resist sagging and hogging

Receives load when in dry dock

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16
Q

Plate floor - importance/function

A

Vertical plates running transversely across the bottom to stiffen the bottom

Transfer loads from the tank top and gives support to the side and center griders

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17
Q

Shell material - importance/function

A

Watertight skin of the ship. Major part of the ships strength.

Efficiently unites the supporting longitudinal and transverse members the make up the framing system.

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18
Q

Upper deck -

importance/function

A

Furthest from neutral axis;

Top flange of the grider

Strength deck

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19
Q

Deck beam - importance/function

A

Part of deck framework (with griders)

Supports deck plating

Transfer loading to frames bulkheads and pillars

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20
Q

Beam knee - importance/function

A

Unites the beam and frame enabling stresses to be transferred from one to the other

They offer some resistance to racking

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21
Q

Transverse frame - importance/function

A

Part of the framing system

Receives the deck loading via the beams and transfer the load to the bottom structure

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22
Q

Transverse bulkhead - importance/function

A

Subdivides the yacht into separate compartments

Contain flooding and fire

They contribute greatly to the structural integrity of the ship by providing the primary resistance to transverse deformation and so resist racking

They also are efficient load bearers and effectively distribute loads to the adjacent structure

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23
Q

Pillar - importance/function

A

Supports deck and transfers loading downwards, the unsupported span of the beam is reduced and hence beam sections can be reduced in depth so the clear space

Where extra deck loading is need ie: helicopter

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24
Q

Give four items of information to be found on a general arrangement drawing

A

plan, profile and section views

Division into compartments (tanks, engine room, holds)

Location of bulkheads

Location and arrangement of superstructure

Parts of the equipment (winches, loading gear, bow thruster, life boats)
 Dimensions (Length, Breadth, Draft)
Volumes of the holds (Cargo Capacity Grain & Bale)
Tonnage
Deadweight
Engine power
Speed (Service Speed)
Class
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25
Q

Sketch and explain the term “pounding”

A

Is the vertical slamming of the forefoot of the vessel onto the trough of a wave being caused by a combination of pitching and heaving.

Produces large impulsive forces on bottom plating

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26
Q

Explain how the locality is stiffened to resist this stress (pounding)

A

Frame spacing reduced

Additional stiffeners introduced

Shell plating thickness increased

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27
Q

State two reasons/functions for fitting each of the following :
Transverse bulkheads

A

Subdivides yacht into separate compartments

Contains flooding and fire

Contribute to resisting of racking

Contribute to load bearing

Effectively distributes loads to adjacent structures

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28
Q

State two reasons/functions for fitting each of the following :
Deck beams

A

Supports deck plating

Transfers loads to frames

Transfers loads to bulkheads

Transfers load to pillars

29
Q

Describe the routine maintenance necessary to ensure that a weather-tight door prevents ingress of water

A

Ensure rubber seals intact, paint free

Ensure securing arrangement fully functional and greased

No obstructions to door closure

Door fits frame, seals.

30
Q

Sketch aluminum and steel immersed in slat water and connected electrically,

Explain how a current is caused to flow from one material to the other and how this gives rise to ‘galvanic corrosion’

A

The galvanic action is a form of electrolysis whereby different metals will react with one another to form an electric cell when they are placed in suitable medium (an electrolyte)

In this case the less noble metal is the aluminum which will give up its ions and become eaten away.

The aluminium is known as the anode whilst the steal becomes the cathode. The process is speeded up due to the Efficient salt water electrolyte

31
Q

Describe a method of cathodic protection

A

Sacrificial -
That galvanic action is an electro-chemical form of corrosion where one fo two dissimilar metals are eaten away. The metal that is eaten away is the one higher in the galvanic series ( ie the ignoble or anodic end) to counteract this in respect to mild steel, a metal more ignoble/anodic eg zinc or magnesium may be used and these are termed sacrificial anodes which will waste in presence to the steel

32
Q

Describe another method of cathodic protection

A

Impressed current
That galvanic action is a flow of electrical particles (iones) through an electrolyte (SW) from the anodic metal to the cathodic metal - i.e an eclectic current. By passing a current of the same strength through the electrolyte but in the opposite direction the galvanic action is cancelled out and no corrosion occurs. Comprises of a controller rectifier and anodes

33
Q

Sketch a ship being made to hog in a seaway

Explain why the upper deck will be subjected to high stress

A

As neutral axis is below half depth of vessel, tensile stress will be high

34
Q

State two functions/reasons for fitting each of the following :
Pillars
Plate floors

A

Pillars:
Supports deck and transfers loading downward. The unsupported span of the beam is reduced and hence beam sections can be reduced in depth so increasing head height in the compartment (but at the expense of intrusion into the clear space)

Plate vertical plates running transversely across the bottom to stiffen the bottom; transfer floors loads from the tank top and gives support to the side and center griders

35
Q

State four tasks provided by a classification society

A
Construction rules
Statutory authority 
Material spec
Insurance premium 
Resale value
Surveyors available
36
Q

Explain the term ‘fresh water allowance’

A

Amount by which the summer mark can be immersed when in FW due to less dense FW allowing floating at correct marks when emerging into higher density SW

37
Q

Advantages and disadvantages of -

Aluminium alloy

A

Advantages -
Easy to work with
Less maintenance
Light

Disadvantages-
Melts at lower temp than steel
bi-metallic corrosion
Distortion with welding

38
Q

Advantages and disadvantages of -

Steel

A

Advantages-
Good strength/weight ratio
Easy welding
Cheap

Disadvantages-
Distortion in welding
Needs insulation against condensation 
Heavy
corrosion
39
Q

Sketch a pumping system that could be fitted to a yacht

Identify all the associated valves and fittings

A
Needs to have-
Mud box
Strum
Vale’s
Fwd-middle-laz sections
Holding tank
Pump/s
Disch-ashore facility
O/b discharge
Others
40
Q

Sketch -

Sagging

A

Compressive stress in deck

Tensile stress in keel

41
Q

Sketch -

Racking

A

Swell/waves on the beam of the vessel

42
Q

Sketch -

Panting

A

+ & -

Panting is an in-and-out movement of the shell plating resulting from the variations of water pressureas waves pass along the hull and when the vessel pitches.

43
Q

Sketch -

Pounding

A

Bow lifting at the crest of a wave and slamming/pounding in the trough of the next

44
Q

Explain-

Reserve buoyancy

A

Intact volume between waterline and freeboard deck

45
Q

Explain-

Gross tonnage

A

Internal volume of ship

46
Q

Explain-

Net tonnage

A

Gross tonnage less deductions

47
Q

A yacht is to undergo an annual survey.

State four items that would be inspected

A

Any examples of weather tight openings (doors, hatches, vent openings, side scuttles). Stability data, general structural condition

48
Q

Explain -

Camber

A

Is the transverse curvature of the deck

49
Q

Explain-

Flare

A

Is the outward curvature of the bow

50
Q

Explain why camber may be incorporated in a yachts design

A

To shed water from the deck. Provides additional longitudinal strength

51
Q

Explain why flare would be incorporated into a yachts design

A

Increases buoyancy of the bow - helps head up. Reduces breaking water on deck

52
Q

A motor yacht with a steel hull is to have a 300mm hole cut in the bottom plating amidships in order to install an underwater fitting
i)Explain how stresses would arise in this vicinity

A

High stress area already due to being amidships (tensile/compressive) and farthest from neutral axis

Change of section due cutting of hole will cause stress lines to be concentrated

53
Q

A motor yacht with a steel hull is to have a 300mm hole cut in the bottom plating amidships in order to install an underwater fitting
ii)describe the structural compensation that should be fitted in way of opening

A

By use of an insert plate of increased scantling with chamfered thickness reduction

54
Q

Give four examples of information to be found on a general arrangement drawing

A

Side elevation/profile and plan of decks showing: accommodation; storerooms

Tanks bridge layout

Principle dimensions: LOA, LBP; opening/doors/windows/ports/scuttles/alleyways/ladders/companionways

55
Q

Explain reserve buoyancy

A

Intact volume between waterline and freeboard deck

56
Q

Explain gross tonnage

A

Internal volume of ship

57
Q

Explain net tonnage

A

Gross tonnage less deductions

58
Q

Explain the reason for fitting sacrificial anodes to a steel hull in the vicinity of a propeller made of non-ferrous material

A

The galvanic action (electro chemical process)-
Is a form of electrolysis whereby different metals will react with one another to form an electric cell when they are placed in a suitable medium (an ELECTROLYTE)

In this case the less noble metal is the zinc which will give up its IONS and become eaten away (it corrodes)

The zinc is known as the ANODE

Whilst the prop non ferrous metal becomes the a CATHODE.

The process is speed up due to the efficient salt water electrolyte

59
Q

Explain the term sheer?

Give two reasons why the upper deck of a yacht might be given sheer?

A

Rise of the deck above the horizontal.

Added buoyancy forward, keeps head dry, aids drainage

60
Q

Explain, with reference to galvanic corrosion, why the means of joining aluminum superstructure to a steel upper deck needs to be carefully made?

A

Galvanic corrosion is an electrochemical process whereby one metal corrodes in preference to another metal the it is in contact with through an electrolyte.

In this case aluminum is anodic to steel and needs to be insulated
(Example of an insulated product is ‘triclad’)

61
Q

Give any explain of ‘discontinuity of strength’ in a yacht’s construction and explain how stress concentration will arise in the vicinity?

A

Local loading stress-
Can be caused by heavy weights concentrated on small areas
(under main engines)
(Longitudinal stress carrying members of the structure meet transverse members)

Poor design
(A sharp angle cut in a plate produces a discontinuity) - When a Tensile stress is applied, the stress is concentrated at the angle

Vibration
Causes cyclic forces in steel usually resulting in tensile stresses. After a long period this will cause the structure to fail by cracking. This can cause corrosion in steel, and weld fractures particularly in aluminum

62
Q

Summarize the Lloyds notation below

X100A1
SSC
G6
UMS

A

100 - considered sutiable for seagoing service

A - built in ACCORDANCE with lloyds class rules

1 - anchor and mooring equipment comply wiht lloyd’s class rules.

X(Maltese Cross) New ship built under supervision of a society surveyor

SSC special service craft

G6 geographical restrictions

UMS unmanned machinery spaces

63
Q

Main functions of a classification society include..?

A

Outline specific standards of construction for different types of vessels (rule book)

Provision of surveyors to to classify vessels, inspect at prescribed intervals

Damage surveys and supervise work to restore damage

Confirm statutory compliance, load line assignment and inspections, tonnage measurements, anchor and cable testing, approval of lifesaving and fire appliances

Testing materials

Research on failure of materials and equipments

Performance data on its vessels

Publish a list (register) of its shipping for use by industry

64
Q

What is assessed/checked during an annual survey

A

General condition of the vessel,machinery and equipment

Other items include:

Closing appliances such as, hatches, ventilators and air pipes

Water tight doors and bulkheads

Steering arrangements

The provision of structural fire protection is verified

Anchors and cables

65
Q

Disadvantages of aluminum?

A
Weaker than steal (half strength)
More expensive
Special technique to weld
Not fireproof
Not ecologically friendly.
66
Q

Carbon and Kevlar RP

Advantages

A

Stronger and lighter than glass
Excellent stiffness
If correctly designed stronger than steel and light than aluminum

67
Q

Carbon and Kevlar RP

Disadvantages

A

Very very expensive
Epoxy is not compatible with polyester resins
Very had to laminate
Requires very skill workforce and specialists facilities and equipment.

68
Q

Illustrate how dissimilar metals should be fitted

A

Can’t be touching

Washes rubber plastic