SCM4367-Process and Quality Management EXAM 3 Flashcards

1
Q

Summing the setup times and run times for all remaining operations, and subtracting this from the time remaining until the due date is referred to as

A

Order Slack (ST) rule

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2
Q

Johnson’s rule will minimize average job completion (flow) time in two machine case. T/F

A

F

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3
Q

One way of dealing with the shop-floor complexity is by

A

priority sequencing rules

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4
Q

Priority sequencing rules determine

A

Which job to work on at the work center?

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5
Q

The lowest planning and control level in MPC is:

A

PAC

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6
Q

The lot-for-lot (L4L) procedure

A

creates order quantities that are exactly equal to net requirements.

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7
Q

The economic order quantity (EOQ) procedure

A

is based on the assumption of constant uniform demand.

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8
Q

Freezing the schedule is one way of mitigating

A

MRP system nervousness

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9
Q

When ordering costs are relatively small compared to inventory carrying costs, LFL will yield favorable results. T/F

A

T

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10
Q

MRP lot-sizing procedures are designed specifically for the discrete demand case. T/F

A

T

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11
Q

POQ with T > 1 will minimize inventories. T/F

A

F

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12
Q

The economic order quantity (EOQ) lot-sizing technique produces or acquires exactly the amount of product that is needed each time period with none carried over into future periods. T/F

A

F

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13
Q

There is no cure for reducing MRP nervousness. T/F

A

F

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14
Q

The Critical Ratio rule uses the information about the processing time of the job in the current work center only. T/F

A

F

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15
Q

Dispatching involves the use of logic that guides the prioritizing of jobs at a workstation. These rules are referred to as lot-sizing rules. T/F

A

F

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16
Q

The routing specifies each operation to be performed to make the part and which work center will perform the operation. T/F

A

T

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17
Q

The primary connection between PAC and the rest of the MPC systems comes from material requirements plans. T/F

A

T

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18
Q

PAC stands for Process Activity Control. T/F

A

F

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19
Q

KBB will provide the minimum total cost only if the net requirements in MRP are lumpy. T/F

A

F

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20
Q

The economic order quantity (EOQ) lot-sizing technique produces or acquires exactly the amount of product that is needed each time period with none carried over into future periods. T/F

A

F

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21
Q

LFL and POQ are the same when T =1. T/F

A

T

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22
Q

An implicit enumeration technique, like a branch and bound, is a heuristic method as it does not evaluate all the possible enumerations of the combinatorial problem. T/F

A

F

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23
Q

Which one of the following lot-sizing rules guarantees an optimal solution when demand is constant?

A

KBB & EOQ

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24
Q

Which of the below lot-sizing procedures provide an optimal solution in MRP lot-sizing?

A

KBB

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25
Q

Which one of the following lot-sizing rules guarantees an optimal solution in a general MRP environment?

A

KBB

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26
Q

When several jobs arrive at a work center, there is a need for

A

a system of scheduling and prioritizing

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27
Q

Examining realistic, multiple-machine, dynamic scheduling situations is possible by using

A

simulation

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28
Q

Sequencing rules are used to establish

A

the priorities for the jobs in a queue waiting to be processed at a work center.

29
Q

In a one machine system, the EDD rule for sequencing the order of jobs will result in minimizing average lateness. T/F

A

T

30
Q

Production activity control (PAC) focuses on material requirement plans. T/F

A

F

31
Q

The primary PAC objective is managing the materials flow to meet MPC plans. T/F

A

T

32
Q

The SFC system of PAC is updated on changes in the MRP system. T/F

A

T

33
Q

Dispatching involves the use of logic that guides the prioritizing of jobs at a workstation. These rules are referred to as lot-sizing rules. T/F

A
34
Q

Sequencing rules simply prioritize jobs at work centers without reference to the capacity. T/F

A

T

35
Q

The Theory of Constraints scheduling loads work centers to full capacity by using finite scheduling. T/F

A

T

36
Q

The Theory of Constraints scheduling is also referred to as the drum-buffer-rope. T/F

A

T

37
Q

In a TOC system, inventory buffers before bottleneck resources are eliminated. T/F

A

F

38
Q

Non-bottleneck resources are the focus of the Theory of Constraints. T/F

A

F

39
Q

An inventory system answers two important questions: when to order and how much to order. Which of the following statements correctly explains how a Q,R system (continuous review system) answers these questions?

A

Under a Q,R rule, a fixed quantity Q is ordered when the inventory position reaches the order point R.

40
Q

Which of the following is not considered a type of inventory?

A

customer orders

41
Q

Which one of the following is not generally a determinant of the reorder point?

A

item purchase cost

42
Q

Which one of the following is not an assumption of the basic EOQ model?

A

Quantity discounts can be taken advantage of for large lot sizes.

43
Q

In Theory of Constraints, “exploit the bottleneck(s),” suggests

A

creation of a schedule that maximizes the throughput of the bottlenecks.

44
Q

In Theory of Constraints, which of the following is represented by “drum”?

A

Bottleneck resource

45
Q

According to Theory of Constraints, buffers should

A

be actively managed

46
Q

Practical application of the Theory of Constraints involves the implementation of all of the following steps except

A

Reduce the capacity at the bottleneck(s).

47
Q

Buffers (inventory or time) serve which purpose according to the Theory of Constraints?

A

Exploit the bottleneck(s).

48
Q

The A-B-C approach involves classifying inventory items based on their name. T/F

A

F

49
Q

The primary reason for keeping inventories low is that inventory represents a temporary monetary investment in goods on which a firm must pay interest. T/F

A

T

50
Q

As the service level increases, the probability of not running out of stock during a cycle decreases. T/F

A

F

51
Q

ABC analysis is a process for categorizing items according to dollar usage so that managers can focus on items with the highest dollar value. T/F

A

T

52
Q

The EOQ is the smallest lot size that a supplier will allow a customer to order. T/F

A

F

53
Q

In TOC, bottleneck work centers are scheduled using finite loading techniques. T/F

A

T

54
Q

TOC stands for Theory of Operating Controls. T/F

A

F

55
Q

A bottleneck is an operation that has the lowest capacity of any operation in the process. T/F

A

T

56
Q

Dependent-demand items are those items for which demand is influenced by market conditions and is not related to inventory decision for any other item held in stock. T/F

A

F

57
Q

Using the EOQ model, the higher an item’s carrying costs, the more frequently it will be ordered. T/F

A

T

58
Q

As the annual demand doubles, the EOQ also doubles. T/F

A

F

59
Q

When using ABC analysis, class C items should be reviewed frequently. T/F

A

F

60
Q

The overall objective of inventory management is to achieve satisfactory levels of customer service while keeping inventory costs reasonable. T/F

A

T

61
Q

The Stock-out probability is:

A

the probability that inventory will not be sufficient to meet demand during the cycle

62
Q

Which one of the following is implied by a lead time service level of 95 percent?

A

The probability is 0.95 that demand during lead time will not exceed the amount on hand at the beginning of lead time.

63
Q

Which one of the following descriptions best defines customer service level?

A
64
Q

Which one of the following is not generally a determinant of the reorder point?

A

item purchase cost

65
Q

In the basic EOQ model, if lead time increases from five to 10 days, the EOQ will

A

remain the same.

66
Q

Using the Theory of Constraints scheduling logic in simulation mode can help

A

negotiate achievable delivery dates and meet customer service goals.

67
Q

In Theory of Constraints, which of the following is represented by “drum”?

A

Bottleneck resource

68
Q

In Theory of Constraints application, “breaking the constraint” or “elevate the bottleneck(s),” means

A

increasing capacity of the bottleneck.

69
Q

Theory of Constraints scheduling combines data in which of the following pairs?

A

the bill of materials (BOM) file with data in the routing file