Scheduling Flashcards

1
Q

Describe push scheduling

A

The orders are planned and issued centrally, the longest time process sees the new order first

Same order given to all processes at the same time

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2
Q

Describe pull scheduling

A

Processes are triggered by a replenishment signal, upon withdrawal of material from inventory the preceding process is authorised to start processing, the final process sees the new order first

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3
Q

What are the objectives of scheduling

A

Minimise completion time, lateness, tardiness, number of tardy jobs

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4
Q
How to minimise average completion time of 4 jobs with the processing times:
A - 11 
B - 3
C - 4
D - 2
A

Shortest processing times earlier:
D_ 2 B_5 C_9 A_20

average completion time = (2+5+9+20)/4

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5
Q
How to minimise maximum lateness of 4 jobs with the processing times and due date:
A - 3 - 9
B - 3 - 8
C - 4 - 16
D - 5 - 9
A

Put jobs in order of earliest due date:
B_3 A_6 D_11 C_15

maximum lateness (job D) = 11-9 = 2

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6
Q

How to calculate lateness

A

completion date - due date

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7
Q

How to minimise average tardiness

A

Use a Modified Due Date (MDD), put jobs in order of increasing MDD

MDD = max(due date, time + processing time)

Calculate MDD for all after noting what t is (add all the processing times of jobs in the list already), then add the lowest MDD to the end of the list

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8
Q

How to minimise the number of tardy jobs using Moore’s Algorithm

A

1) Schedule jobs by EDD (lowest due dates)
2) If no job is tardy, go to step 6
3) Find first tardy job, this is k
4) From jobs 1 to k, remove job with longest processing time
5) Return to step 1 with one fewer job to consider
6) Schedule is the EDD schedule, plus removed jobs (any order)

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9
Q

How to find a tardy job

A

When the completion date is larger than the due date

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10
Q

What is makespan for a 2-machine flowshop

A

Time between first job starting and last job finishing

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11
Q

How to minimise makespan in a 2-machine flowshop, using Johnson’s Rule

A

1) From jobs not yet assigned, find the job with shortest processing time on either m/c
2a) If the shortest processing time occurs on m/c 1, assign job to next free slot
2b) If the shortest processing time occurs on m/c 2, assign job to last free slot
3) Go back to step 1 until all are assigned

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12
Q

What is an assembly line

A

Consists of a sequence of operations

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13
Q

What is takt time

A

Takt time = available time per period / demand per period

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14
Q

How to calculate minimum number of stations required

A

Find cycle time (minutes per item)
Work content = sum of all processing times
number of stations = work content / cycle time

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15
Q

How to calculate balancing loss

A

balancing loss = 1 - (total processing time) / (stations x cycle time)

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16
Q

What is a fixed-position layout

A

A layout that requires the product to remain at one location

17
Q

What is a process layout

A

Layout that groups together machines, equipment or people with similar functions

18
Q

What is a product layout

A

A layout that dedicates equipment and workers to specific products on a linear route

19
Q

What are the advantages and disadvantages of a process layout

A

Advantages: resources are general purpose, flexibility is high, capacity utilisation is high

Disadvantages: frequent changeovers, high inventory levels necessary, throughput time very long, control and planning required

20
Q

What are the advantages and disadvantages to product layouts

A

Advantages: faster processing rates, lower inventories, fewer changeovers

Disadvantages: low flexibility, low utilisation, high risk of layout redesign

21
Q

What are hybrid layouts

A

Layouts that attempt to combine advantages of process and product layouts by grouping disparate machines into cells to work on similar products

22
Q

How to select a layout type

A

Low volume and high variety: fixed-position
More volume and less variety: process
Even more volume and even less variety: hybrid
High volume and low variety: product