Reverse Osmosis Flashcards
The Village Marine Tec. (VMT) PW400 Seawater Desalinator is a ____
Single-pass fully transportable purification system that uses reverse osmosis (RO) as its method of seawater desalination
The Village Marine Tec. (VMT) PW400 Seawater Desalinator produces potable drinking quality water with salt concentrations of _____ from seawater with salt concentrations as high as _____
< 500 ppm
35000 ppm
Naturally occurring phenomenon in which a semi-permeable membrane separates a pure and a concentrated solution
Osmosis
Preferentially passes a particular substance
Semi-permeable membrane
This potential, referred to as osmotic pressure, increases in proportion relative to ____
Concentration of a solution
Every fluid has an ____ that is directly related to the type and amount of solids in solution
Inherent potential
A concentrated solution has an osmotic pressure that is ____ than that of a pure solution
Higher
In an osmotic system, the less concentrated solution will attempt to equalize the concentrations of both solutions by ____
Migrating across the semi-permeable membrane
Salt water is pressurized on one side of the semi-permeable membrane. The pressure must be high enough to exceed the ___ to cause reverse osmotic flow of water
Osmotic pressure
Product water
Pure water
Feed water
Concentrated solution
If the applied pressure is increased in an attempt to gain more product water, a point is reached at which the membrane becomes ____
Fouled by precipitated salts and other undissolved material from the water
This RO unit will produce permeate (product water) with a quality of ____ in accordance with World Health Organization (WHO) standards for drinking water
< 500 ppm TDS
Permeate
Drinking water
With constant salinity and pressure and increasing temperature, permeate TDS ____, Capacity ____
Increases
Increases
With constant temperature and pressure and increasing salinity, permeate TDS ____, Capacity ____
Increases
Decreases
With constant temperature and salinity and increasing pressure, permeate TDS _____, Capacity ____
Decreases
Increases
If feedwater salt concentration decreases, the product water flow rate should not be allowed to increase more than ___ above rated flow
20%
Feed pressure may need to be ___ to maintain rated flow in brackish water or fresh water applications
Lowered
Experience has shown that operating in waters such as the Chesapeake Bay, system pressure can be reduced from the normal ___ to ___
750-800 psi
350-550 psi
As the salinity of the water is lower, pressure can be ___
Decreased
Typical sea water contains about __ salinity whereas in a bay, it is about ___
33%
20%
The RO system can be adjusted to maintain a constant permeate output when feedwater temperature and salinity is other than nominal. This can be down by controlling system pressure manually via ___
The back pressure regulation valve located in the system brine piping
As permeate flow decreases, the operator can ____ to increase system pressure
Throttle the pressure regulation valve closed
Throttling the pressure regulation valve closed will ___
Increase the permeate output and mitigate the effect of a decrease in temperature or an increase in salinity
Operating the unit at more than 20% of rated capacity in low salinity water can ___
Damage the membranes
R/W temperature range (87)
33 - 113F (1 - 43C)
Minimum R/W inlet pressure (87)
Static suction pressure
Maximum R/W inlet pressure (87)
20 psi
Design RO element pressure (87)
800 psi
Max RO element pressure (87)
1000 psi
Max feedwater residual chlorine (87)
< 0.1 ppm
pH range (short term for cleaning) (87)
4 - 10 (3 - 11)
Membrane type (87)
Thing film composite
Minimum product water production (87)
8.3 gpm
Seawater that is ship piping supplied to the intake of the Village Marine Tec RO desalination unit will initially flow through the ____
Raw water strainer
Once through the strainer, the raw water is supplied to the ____ which ____ of the water in order to
Lift pump (low pressure boost pump) Raises the pressure Provide enough positive feed pressure to flow through the filtration system and into the suction of the high pressure pump
Path of seawater through RO
Strainer Lift pump Pre-filter High pressure pump Membrane Drinking water/Reject back to seawater
Clean and filtered R/W
Feedwater
The high pressure pump raises feedwater pressure to between ___
800 - 1000 psi
Nominal pressure range required or optimal system recovery
800 - 1000 psi
As the pressurized feedwater flows across the membrane it is divided into two streams
Permeate
Brine
High purity product stream
Permeate
Increasingly concentrated reject stream
Brine
After exiting the membrane array, the brine flows through the ___
Back pressure regulator valve
Used to control the back pressure through the membrane array
Back pressure regulator valve
Membrane array back pressure is directly related to ___
System pressure
After passing through the back pressure regulator, the brine flows through the ____ and exits the RO unit
Reject flow meter
Provides the operator a means for removing performance degrading organic foulants and scale deposits from the RO membranes
Membrane cleaning system
How often should the RO unit be cleaned during constant use?
Approximately every 30 days
Components of the membrane cleaning system
5 micron filter housing, LP boost pump, HP pump, cleaning valve, HP bypass valve
The filter housing in the membrane cleaning system also functions as a ___
Mixing tank
Size of the filter in the membrane cleaning system
5 micron
Provides a signal to the Water Quality Monitor
Conductivity sensor
TDS
Total Dissolved Solids
Permeate TDS > 500 ppm indicates ___
Poor quality water
If permeate TDS is > 500 ppm, a signal is sent to a ____ which will ____
3-way product diversion valve
Divert the water away from the tanks to the reject stream
If permeate TDS is < 500 ppm a signal is sent to the product diversion valve to ___
Re-position which directs the permeate to a flow meter and then on to the tanks
If your product system backpressure approaches ___, you may be unable to deliver rated amounts of product to P/W tanks
40 psi
If the product system backpressure approaches 40 psi, it may be necessary to ___
Adjust the setpoint of the pressure relief valve
Adjusting the setpoint of the pressure relief valve should only be performed by __
Factory trained service representative
Monitors and displays permeate salinity, temperature and accumulated unit operating hours
Water Quality Monitor
Provides operational mode control of the system product valve
Water Quality Monitor
Water Quality Monitor pushbuttons
Temperature
Salinity alarm set point
Mode
Alloys the operator to display permeate temperature
Temperature pushbutton
By adjusting the ___ the temperature can be displayed in F* and C*
Control knob located on the back of the monitor
The display normally displays ___
Permeate salinity display
How to adjust the salinity alarm set point
Salinity alarm pushbutton and the control knob located on the back of the monitor
Allows the operator to bypass the normal automatic operation and manually activate (dump) product valve
Mode pushbutton
During normal operation a ___ light is illuminated
Green
During dump/cleaning operation a ___ light is illuminated
Yellow
The salinity alarm displays a ____ light
Red flashing light
Illuminated when the product valve is energized and permeate is flowing through the product valve
Green light
Illuminated when the product valve is de-energized and the product valve is closed
Yellow light
Indicates that permeate quality is above the salinity set point
Red flashing light on the salinity alarm
Provides centralized control and monitoring of all important unit functions and operating parameters
Master Control Center
When unit is in standby mode it will display ___
STANDBY MODE
When LP boost pump is running (only) it will display ___
LP PUMP ONLY
When HP pump is running (only) it will display __
NOTE: HP PUMP ON ONLY (NO LP PUMP)
When both low and high pressure pumps are running it will display ___
RO MODE
When automatic fresh water flush it will display ___
0 FLUSH 2
««««<
When unit has high salinity it will display ___
CHECK PRODUCT WATER
When unit has low inlet pressure it will display ___
CHECK FILTRATION
After every 500 hours of operation it will display ___
CHANGE HP PUMP OIL
After every 2000 hours of operation it will display ____
CLEAN MEMBRANES
After every 50 freshwater flushes it will display ___
CHANGE FLUSH FILTER
Accumulated operating hours for membrane cleaning should be multiplied by ___ to get actual hours
10
Master Control Center pushbuttons
LP pump
HP pump
Flush
Reset
Controls the operation of the LP pump and energized a light that indicates when the pump is running
LP pump
When the raw water pump is running the ___ signals the MCC to display the message LP PUMP ON
LP pump
Controls the operation of the HP pump and energizes a light that indicates when the pump is running
HP pump
When only the HP pump is running, ___ signals the MCC to display the message NOTE: HP PUMP ON ONLY. NO LP PUMP
HP pump
Opens the automatic flush valve. Activates an internal time that will automatically run the LP and HP pumps for every 2 minutes.
Flush
Completion of each successful flush cycle will be recorded on the ___
Flush counter
What is considered a long term shutdown?
7 days
What valves must be open to turn on the RO unit?
Sea chest Supply to RO unit Brine OVBD discharge RO unit discharge Discharge to tank
What valve must be closed to turn on the RO unit?
RO unit flush water cut off
How to start the RO
Verify valves Verify power Start the LP pump Start the HP pump When flow through the reject discharge flow meter is free of air bubbles, place the high pressure bypass valve in the RO position
Pressure on the HP gauge should never exceed ___
1000 psi
After starting the unit, if the green lamp does not light within ___, sample the product water
5 minutes
Normally a drop of ___ in the product water product water production rate indicates the need for RO membrane cleaning
10 - 15%
The product flow meter indicates in ___
Gallons per hour
When the water product quality reaches ___, the green lamp will light
500 ppm TDS
The brine flow meter indicates in ___
Gallons per minute
Short term shutdown procedure
Release pressure by turning high pressure bypass valve to Cleaning position
Secure HP pump
Secure LP pump
Perform fresh water flush
Bacterial contamination of the RO unit can be avoided by ___
Flush with non-chlorinated fresh water for 2 minutes weekly
Flush the RO unit by operating the system for 5 minutes every 7 days
Flush with a preservative solution every 3 months
Flush the unit with ___ water only
Non-chorinated fresh
Do not exceed ___ flushing water pressure
30 psi
The ___ must be in place while flushing
Carbon filter
The drive belt should not deflect more than 1/2” when a force of ___ is applied
6 - 9 lbs
Adjust the ___ to obtain proper belt tension
Base plate
When flushing with preservative, allow the chemical solution to circulate for ___
10 minutes
What chemical is used for flushing?
Preservative chemical #3
Preservative chemical #3 is a ____
Food-grade preservative
The preservation procedure should be repeated every ___. In colder climates, the interval between preservation may be ___
3 months
6 months
The filter should be replaced when ___
The inlet pressure gauge reading drops below 0 psi
The PW400 uses a ____ filter
Single 5 micron, 30 ft2 filter
Filters can be washed and reused ___ times
2 - 3 times
VMT filter cartridges are specifically designed for RO applications and constructed from ____
An oil attractive sulfone
HP pump plungers should have ___ applied to them any time it is inspected or installed
Ceramic lubricant
How much oil does the HP pump take?
Approximately 32 oz
Basic cleaning used to remove oil, grease, biological matter, and grime from the surface of the RO membranes
Cleaning chemical #1 Alkaline detergent
Used to remove mineral scale deposits
Cleaning chemical #2 Acid cleaner
Used to prevent formation of microbiological slimes
Cleaning chemical #3 Food grade preservative
How much of each chemical is used in cleaning the membranes
1 cup #1
3/4 cup #2
1/6 cup #3
___ may need to be added during the duration of the cleaning cycle to maintain the pH = 2
Cleaning chemical #2
R/W temperature range (87)
33 - 113 degrees F
Minimum R/W inlet pressure (87)
Static suction pressure
Maximum R/W inlet pressure (87)
20 psi
Design RO element pressure (87)
800 psi
Maximum RO element pressure (87)
1000 psi
Maximum feedwater residual chlorine (87)
pH range (short term for cleaning) (87)
4 - 10 (3 - 11)
Membrane type (87)
Thin film composite
Minimum product water production (87)
8.3 gpm