questions 2 Flashcards
what do the initials PIDG stand for?
pre insulated diamond grip
when checking the insulation group using the AMP crimping tool, what position number should you start from?
position 3
prior to using a PTT, what must the tool be subject to?
- calibration check
- ratchet check
- go/no-go check
- insulation adjustment
crimping a red AMP crimp, how many dots/lines should be visible on the crimp?
one dot, two lines
moving a hydraulic crimping tool, what gives an indication that the dies have bottomed?
- internal bypass valve opens, reducing pressure
- dies should not accept 0.001” shim
what procedure should be used when crimping multi-contact connectors if some of the contact positions are not used?
blanked off using appropriate blanking plugs
what is eyeball crimping?
- not recommended
- contact inserted from underside with barrel facing operator
- align pot with inventors, clamp but do not crimp
- insert prepared conductor from rear and crimp
on a cable loom that has solder sleeves, what is the stagger distance for the sleeves?
between 4-6 inches from plug or receptacle
on a solder sleeve, what size cable is normally used for the tail?
22AWG
state the composition of soft solder
60% tin, 40% lead
explain the general purpose of heat sinks
- prevents heat sensitive components from being damaged
explain the difference between activated and non activated fluxes and other general areas of use
active fluxes contain active agents, used where more active cleaning agents are necessary
state and describe the difference between soft soldering and brazing
brazing performed at much higher temperatures
what factors should cables be protected against?
- mechanical damage
- damage from fluids/vapours
- heat damage
- sharp bends
what is the general rule (moisture) with regards to routing of cables to LRU’s?
ensure cables run downwards from component
what are the methods used for cable bending and support?
- wax string
- p-clips
- tie-wraps
- looming cord
what factors dictate the composition of a cable loom?
- overall diameter
- temperature conditions
- type of current
- type of system
which areas would you normally use conduit for conveying cables?
where possibility of exposure to fuel/hydraulic oil/ other harmful fluids
using a metal conduit in place of a plastic conduit, what additional task needs to be carried out and why?
conduit needs to be bonded to airframe (signal interference)
in a pressure bung, and several cables were no longer required, what procedure would you carry out?
cut cable 6-9” either side of bing and fir 3/4-1” plain sleeves at each end
what test needs to be carried out after the final installation of a cable pressure seal?
pressure test
in a ducted loom, how are the specific consumer systems identified?
appropriately coloured wax wiring/string
on a pressure bung that is having wires inserted, what is the general rule?
pull wires to desired length before removing tool
what is the purpose of bonding?
joining two or more conducting objects in such a way that an electrical current may flow easily from one to the other