properties & performance Flashcards

1
Q

what is amorphous and crystalline structure & give examples of each fibre structure.

A

amorphous is polymers in a random arrangement in large distances making them weaker, more absorbent, less durable, more easily deteriorated, easier dyed, and have softer handling than crystalline fibres.
eg - wool & viscose/ rayon.

crystalline is polymers that are packed closely together in a parallel arrangement making them stronger, less absorbent, more durable, stiffer, harder, less easily deteriorated by chemicals, and less easily dyed than amorphous fibres as there is less space between the polymers.
eg - cotton, nylon & polyester

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2
Q

what are the different types of fibers? and are they natural or synthetic?

A

wool (natural) , cotton (natural) , rayon (synthetic/ man-made) , polyester (synthetic) and nylon (synthetic)

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3
Q

what are the fibre properties of wool? and what are the end uses of wool?

A

wool is a natural fibre, that is derived from sheep. it is a staple yarn & has an amorphous structure.
due to its amorphous structure, it is weak, absorbent, less durable and can easily deteriorate, though can dry easier & have a soft handle.

wool can be high twisted, or low twists carded or combed.
if wool is high twisted and combed, it results in a worsted yarn that is fine, firm and smoother this can be woven in an end-use of a fine wool suit.
if wool is low twisted and carded, it results in a woollen yarn that has high bulk, soft handle and has good insulating properties this can be knitted into an end-use of a bulky winter jumper or woven into an overcoat.

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4
Q

what are the fibre properties of cotton? and what are the end uses of cotton?

A

cotton is a natural staple fibre with a crystalline structure with a 30% amorphous structure making it strong, durable yet able to dye and absorb.

cotton’s main properties include being comfortable, having a soft handle, absorbent and strong.

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5
Q

what are the different ways to manufacture woven fabrics?

A

the three main weaves for a woven fabric includes, plain, twill and satin.

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6
Q

what are the properties and end uses of a plain weave?

A

plain weaves are the simplest, so most common and cheap.
plain weaves have poor drape and will wrinkle. it is durable and has cool handle, making it comfortable in summer,
end uses of plain weave include;
- summer clothes (dress, skirt, short)
- work uniform
- bed sheets

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7
Q

what are the properties and end uses of twill weave?

A
twill weaves have a distinct diagonal line effect and is the most durable and tightly woven weave. it takes longer to set up thus more expensive and requires more yarn. it has a good drape, is most durable and comfortable in winter,
end uses of twill weave include;
- denim jeans
- jackets
- bedding
- pants 
- protective clothing
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8
Q

what are the properties and end uses of satin weave?

A
satin weave has the smoothest handle, cold handle, and best drape. it wrinkles less and is delicate as it is usually woven with breakable multifilament yarns. 
end uses of satin weave;
- satin dresses
- satin bedding
- reflective wear
- furnishings
- intimate apparel
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9
Q

what are the different ways to knit fabrics?

A
  • weft & warp knits
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10
Q

what is are the properties & end uses of weft knit fabrics?

A
weft knit is the simplest, therefore the cheapest. they are less stable than warp knits, stretch and distort easily, softer in the handle, more absorbent, easy to care for, and very lightweight.
end uses of weft knit fabrics include; 
- underwear
- cardigan
- knitwear
- sports and leisurewear
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11
Q

what are the properties & end uses of warp knit fabrics?

A

warp knits are more complicated thus more expensive. they are stable, don’t stretch, and don’t distort as easily. they are smooth and hard to the handle.
warp knit fabrics can be subcategorized into tricot & raschel fabrics.
end uses of tricot fabrics include;
- lingerie, curtains, blouses
end uses of raschel fabrics include;
- nets for apparel, laces.

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12
Q

what are the different types of non-woven fabrics?

A

felt & bonded

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13
Q

what are the properties and end uses of nylon?

A

nylon is the strongest synthetic fibre with the highest percentage of crystalline structure. (85%)
it is abrasion-resistant, elastic, wrinkle and shrink resistant, and has low absorbency.
the end uses of nylon include;
- tents
- hosiery (stockings)
- parachutes.

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14
Q

what are the properties & end uses of polyester?

A
polyester is a synthetic fibre best known as a universal blender. it is strong due to its crystalline structure, has low absorbency, good elasticity and is wrinkle-resistant and has low shrinkage during washing. 
end uses of polyester include;
- swimwear
- rainwear
- dresses 
- lingerie
- sportswear
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15
Q

what are the properties & end uses of rayon?

A
rayon is a man-made synthetic fibre made of cellulosic wood pulp. it is a crystalline fibre, strong, abrasion-resistant, lustrous and is absorbent and dyes easily. 
end uses include;
- formal wear
- surgical wipes
- nappies
- bandages
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16
Q

woven fabrics or knit fabrics for apparel?

A

knit fabrics such as jersey knit are more soft, drapes well and has more elongation, in comparison to woven fabrics that are more durable.

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17
Q

properties of knit fabrics + give an example.

A

knit fabrics are warm, comfortable, stretchy and wrinkle resistant

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18
Q

what is woven fabric?

A

woven fabric is any textile formed by weaving. they are often created on a loom, and made of many threads woven on a warp and a weft. the main weaves include, plain weave, twill weave and satin weave.

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19
Q

what are some end uses of knit fabrics?

A

end uses of knit fabrics include leggings, tshirts, sweaters and underwear mainly knitted with single knit - jersey knit.

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20
Q

properties & end uses of wovens?

A

woven fabrics are strong, durable and rigid. this makes is good for an end use for work purpose clothes, denims and upholstery. examples of woven fabrics include canvas, denim.

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21
Q

what are the main steps in the production of non-woven fabrics.

A

non-woven fabris are made by forming fibrous webs from fibres, and then consolidating the webs, through bonding.

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22
Q

what is a suitable fibre, yarn and fabric structure for the end use of swimwear?

A

fibre; polyester blended with spandex –> high crystalline structure makes it strong, durable and less prone to shrinkage.
yarn; high twist more resilient, strong and smooth and quick drying.
fabric structure; warp knits as they stretch, and are more durable and compact.

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23
Q

what are some fibre innovations?

A

microfibre, optim fine, bamboo

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24
Q

what are some yarn innovations?

A

bicomponent yarn, colana,

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25
Q

what are some fabric innovations?

A

washable webs, sports wool pro, coolmax, thermolite.

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26
Q

finished may be applied for:

A
  • enhanced fabric performance

- special purposes - serviceability & protection from environmental conditions.

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27
Q

what are two finishing techniques that enhance fabric performance you need to know?

A
  • Teflon (soil and stain resistant finish)

- Proban (fire retardant finish)

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28
Q

What does Teflon protect? and what fibres are at risk of it?

A

Teflon is a soil and stain resistant finish that protects hydrophilic fibres such as wool, cotton and rayon and hydrophobic fibres such as nylon & polyester. Most soils are water and oil-based, and soiling results in the textile losing its brightness or whiteness.

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29
Q

What is Teflon?

A

Teflon is a superior water and stain resistant finish (for both oil and water-based stains). It provides a molecular barrier around individuals fibres to lower the critical tension so that it does not attract stains or soil.

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30
Q

how is Teflon applied?

A

Teflon is the application of a flurochemical to the fibre surface which individually coats each fibre. May be applied through Pad. The fabric is then immersed in a water bath with the flurochemical. The excess is squeezed out, and then the fabric is passed through an oven at 170 degrees celcsius where it is dried and curled.

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31
Q

what are the resultant properties of Teflon?

A

Teflon is an invisible shield, so it does not alter the appearance of the fabric, and it does not alter the natural properties of the fibre in appearance, hand and breathability, apart from absorbency and stain resistance. If stained, Teflon allows easy release of oil and water stains in laundering.

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32
Q

Who does Teflon & Proban impact?

A

Teflon impacts consumers, manufacturers, employees, society, and the environment.

33
Q

2 advantages & disadvantages of impacts of teflon on consumers:

A

+ easy release of stains (liquid bead and roll of fabric) or when laundering and retain whiteness.
+ less laundering care required gives more time in a time-poor society

  • adds to the expense of items
  • may require special laundering/ care to maintain the finish, or renew finish
34
Q

2 advantages & disadvantages of impacts of Teflon on society & environment

A

+ less water & soap product usage for cleaning/ laundering - reducing water use.
+ less expense in maintaining and keeping public spaces such as transport, seating, carpeting. less need to replace as quickly so reduce to landfill and cost-saving to society.

  • increased initial cost of items and to society for public space furnishings.
  • finishing processes use a lot of energy for heat and also water for washing.
35
Q

2 advantages & disadvantages of the impact of Teflon on the manufacturer:

A

+ unmatched resistance to both oil and water-based stains (most competitors are only water repellant)
+ may be applied to any fibre or fibre blend

  • additional process in the application of Teflon increases cost price-manufacturing cost, chemical cost.
36
Q

1 advantage & disadvantage of the impact of Teflon on the employee:

A

+ adds further steps to the manufacturing process of textiles, so may increase employment opportunities

  • exposure to potentially harmful chemicals long-term.
37
Q

what is proban? and what fibres is it applied on?

A

proban is a flame retardant finish that acts to repel and extinguish flames/ fire, at the source of ignition. It is applied to cotton and other cellulosic fibres.

38
Q

what are end uses of proban?

A

children’s nightwear, bedding, mattress protectors, seating and curtains in auditoriums and public transport such as planes, buses and trains, workers in occupations such as fire fighters, racing car drivers, metal workers.

39
Q

what is probans method of application

A

phosphorous based chemical is applied to the surface of the fabric using heat, where it melts and spreads to coat the fabric surface.

40
Q

properties of proban finish

A

the treated fabric is self extinguishing and will not continue to burn, nor will shrink or melt. proban treated garments cause no skin irritation and sensitation. properties of the fibre is not altered.

41
Q

2 advantages & disadvantages of the impact of proban on the consumer

A

+ increases increased sense of security to the consumer + gives vital seconds to react and move away from serious flame exposure
+ all comfort properties are retained

  • special laundering may be required to maintain the finish
42
Q

advantage & disadvantage of the impact of proban on society & environment

A

+ reduction in fire related accidents, reduces waste of effects of fire damage.
+ increased sense of security for being in indoor environments

  • finishing processes use a lot of energy for heat and also water for washing
43
Q

advantage of& disadvantage on manufacturer & employee

A

+ enables items to comply with government legislation and pass flammability regulations. eg. children’s sleepwear, mattress, public space furnishings.
+ withstands at least 50 washes. & often applied to items that require minimal laundering so lasts longer
+ more employment opportunities.

44
Q

what is a microfibre?

A

microfibre is a fibre innovation that enhances textile performance. it is an extremely fine synthetic or manufactured fibre of less than 1 denier. there may be as many as four times more fibres than a regular yarn hence increased expense, as they have increased surface area.

45
Q

how are microfibres created?

A

microfibres are created by modifying the spinneret size, by slitting open or separating the filaments when extruded from the fibre melt.
they are created primarily from synthetic fibres of polyester and nylon as they are strong fibres, enabling their extreme fineness without breaking.

46
Q

what are microfibres primarily made to:
+ whar are the properties of microfibres?
+ what are some of the end uses of microfibres.

A

microfibres are primarily made to enhance the drape, hand, and softness of a fabric, for applications such as in evening wear apparel, to replicate a silken silk-like or suede-like feel and luxurious appearance. the compact and fine nature of the fibre, prevents water molecules from penetrating making it beneficial for end uses that require water resistant properties.

properties - extremely durable, water/ wind resistant, quick-drying, moisture wicking ability, hypoallergenic ( due to the smoothness and softness)

end uses include- underwear, hosiery, lingerie, cleaning and polishing products, outdoor/ hiking wear, insulating jacket, upholstery, table cloths.

47
Q

what is 2 advantage and disadvantage of microfibres to the consumer/ society?

A

+ due to microfibres extreme fineness and resulted greater pliability, they provide a much softer touch and hand feel, as compared to conventional synthetic fibre. they offer enhanced comfort against the skin
+ with its properties of water resistancy for outdoor wear, it removes the extra cost of expensive oatings, specialised waterproof finishes.
+ lightweight and compact for travelling, quick drying.

  • expensive to purchase
  • consumers need extensive knowledge on how to care for microfibre.
48
Q

what is the fabric care for a microfibre? and why is it important?

A

fabric care for a microfibre is extremely important as it may damage or distort the microfibre when laundering.

  • do not use fabric softener with microfibre
  • do not bleach
  • do not dry clean
49
Q

advantage and disadvantages of microfibre on the manufacturer:

A

+ fibres can be engineered for specific end uses and increase market share to compete for specific target markets (eg. outdoor wear, dresses, underwear, cleaning cloth)
+ can offer affordable silk or suede with easier care.

  • initial set up costs for manufacturer expensive
  • customers may not realise the difference between similarly marketed cheaper products.
50
Q

advantages and disadvantages of microfibre on the environment:

A

+ microfibre dusting and cleaning cloths do not require the use of sprays or cleansers but rely on the fine fibres of the microfibre –> less chemicals used reducing air and water pollution

  • microfibre does not break down in landfill
  • release of small microfibre particules in wash water can flow into rivers and oceans and is non-biodegradable.
51
Q

advantages and disadvantages of microfibre on the employee:

A

+ more employment opportunities
- production of synthetic and manufactured fibre that replicates natural-based fibres, may reduce workers required in natural-based fibre production and lead to reduced jobs for agricultural/ farm-based workers.

52
Q

what is bicomponent yarns?

A

bicomponent yarns is a yarn innovation that consists of two filaments, staples or natural fibres (that are physically or chemically differed)

53
Q

how are bicomponent yarns made?

A

they are created by

  • extruded core and sheath
  • extruded side by side
  • matrix-fibril
54
Q

what are bicomponent yarns primarily made to do:
+ what are the properties?
+ what are some of the end uses?

A

they are made to create bulk and loft or increase the stretch, but are inexpensive to produce.

properties: produce cooling properties for sportswear, flame resistance, UV protection, iridescent colour and greater colourfastness, all without the need of an extra finishing process, lightweight, medium weight, non-fraying, very durable and abrasion-resistant.

end uses baby clothes, knitwear, speciality industrial fabrics, pantyhose.

55
Q

advantage and disadvantage of bicomponent yarns on consumer and society.

A

+ crimping effect used in the manufacturing or stretch garments - new equipment reduces time for process
+ low consumer price –> increase supply and availability of product

  • do not have desired visual effects, texture, soft, stretch recovery.
56
Q

advantage & disadvantage of bicomponent yarn on manufacturer:

A

+ many methods to choose from
+ reducing colouring costs

  • expenses to develop fibre components
57
Q

advantages & disadvantage of bicomponent yarn on environment

A

+ clean and environmentally friendly
+ yarns are recyclable

  • may not be biodegradable
58
Q

what are washable webs?

A

washable webs is a fabric innovation that are fabrics manufactured from non-woven sources. they are cheap fabric as they are not strong as woven/ knitted fabric.

59
Q

how are washable webs created?

A

webs of synthetic fibres are bonded together with heat or adhesive

60
Q

how does washable webs enhance performance?

A
  • Light-heavy in weight
  • Engineered for specific end uses
  • Don’t fray
  • Are durable, abrasion resistant, highly absorbent
61
Q

what are some end uses of washable webs?

A

-interlinings/interfacings
- Industrial filters, wipes
- Medical textiles, masks
Surgical equipment

62
Q

what are the advantages & disadvantages of washable webs on the consumer/ society?

A

+ low cost
+ do not fray
+ stable to washing and dry cleaning

  • not life long
  • limited use products
  • not as strong
63
Q

what are the advantages & disadvantages of washable webs on the manufacturer?

A

+ cheap to produce
+ can be combined with other fibres

  • low durability
  • more production time
64
Q

what are the advantages & disadvantages of washable webs on the employee?

A

+ work easier from technology, less labour intensive

- may use CAD AND CAM technology, reducing employment opp

65
Q

what are the advantages & disadvantages of washable webs on the environment?

A

+ non=woven bags last longer than plastic bags

- waste-produced and landfill - disposal of medical textiles.

66
Q

what are some examples of machinery to improve construction or save time?

A
  • overlockers; cut and neaten the edge of raw seams and provide a neat and professional finish
  • CAD & CAM saves manufacturing time.
  • computer linked sewing machine - sewing machine controlled by computer.
67
Q

what is a decorative technique to enhance design?

A
  • direct digital printing enables design to be created digitally and transferred onto fabric
68
Q

what are the functional properties of a business shirt and what fibre/ yarn/ fabric would be suitable for it?

A

business shirts need to be breathable, be crease-resistant and heat-conducting.
fibre: poly/ cotton blend. 60% poly 40% cotton
- crease resistant
yarn: high twist multifilament
fabric structure: plain weave (cost-efficient and strong)

69
Q

what are the functional properties of a sports shirt and what fibre/ yarn/ fabric and finishing technique would be suitable for it

A

sports shirt needs to be elastic, resilient, moisture-wicking, and comfortable in able to perform multiple movements.
fibre: polyester microfibre
yarn: high twist multifilament
fabric structure: knit
finishing: moisture-wicking technology finishing

70
Q

what are the functional properties of an evening dress and what fibre/ yarn/ fabric would be suitable for it?

A

evening dresses require lustre and drape due to their high focus on aesthetic properties.
fibre: silk
yarn: high twist multifilament
fabric structure: satin weave - with satin and dull side

71
Q

what are the functional properties of a winter jacket and what fibre/ yarn/ fabric and finishing technique would be suitable for it

A

winter jacket needs to provide comfort and warmth.
fibre: wool
yarn: staple
fabric structure: twill
finishing: super wash finish - special wool that allows the product to be machine washable

72
Q

what are the functional properties of a theatre seat/ public seating? and what fibre/ yarn/ fabric and finishing would be suitable for it?

A

theatre seats/ public seating need to be durable, resilient, comfortable and easy to clean or water repellant fibre: wool/ nylon blend wool for its resilience and flame retardancy. nylon for its strength, durability, abrasion resistance and low absorbency making it water repellant.
yarn: high twist multifilament
fabric structure: twill weave for strength
finishing: teflon or proban

73
Q

what are the functional properties of a bed sheet and what fibre/ yarn/ fabric and finishing would be suitable for it?

A
bed sheet needs to be soft in hand, comfortable, breathable and a good heat conductor
fibre: cotton 
yarn: low twist staple
fabric structure: plain weave 
finishing: proban
74
Q

what are the functional properties of a ski jacket and what fibre/ yarn/ fabric would be suitable for it?

A

ski jacket needs to be durable, provide warmth and stability and be water repellant for the snow.
fibre: nylon
yarn: high twist multifilament
fabric structure: plain weave

75
Q

what are the functional properties of a lounge cover and what fibre/ yarn/ fabric and finishing would be suitable for it?

A

lounge cover need sot be resilient, comfortable and easy to clean and have a stiff hand.
fibre: poly/ cotton blend - durable, strong, non absorbent, hard and stiff handles
yarn: high twist multifilament
fabric structure: twill weave - durable and strong

76
Q

what are the functional properties of a wall hanging and what fibre/ yarn/ fabric and finishing would be suitable for it?

A

wall hanging fabric needs to be durable for its surface embellishments, be sun-resistant and strong, and have good dimensional stability.
fibre: silk - good lustre, drape and colourfastness
yarn: high twist staple
fabric structure: plain weave for dimensional stability.

77
Q

what are the functional properties of a dance leotard and what fibre/ yarn/ fabric would be suitable for it?

A

a dance leotard, needs to be resilient, comfortable and durable, resilient.
fibre: cotton/ lycra - elastic durable, strong, absorbent and comfortable against skin
fabric structure: plain weave - cool handle, comfy in hot weather and cheap.

78
Q

what are the functional properties of a tent and what fibre/ yarn/ fabric and finishing would be suitable for it?

A

a tent needs to be strong, durable, have good dimensional stability, water repellant, sun resistant.

fibre: poly/ cotton - strong, durable, good sunlight resistant, have good insulating properties
yarn: high twist multifilament
fabric: twill weave - strong & durable, dense
finishing: Teflon - soil-resistant finishing.

79
Q

what are the functional properties of a swim suit and what fibre/ yarn/ fabric would be suitable for it?

A

a swimsuit needs to have low absorbency, be strong, resilient and have good elasticity, be quick drying.

fibre: nylon/ lycra blend or polyester
yarn: high twist multifilament - quick drying, non absorbent
fabric: warp knit: good texture, ability to stretch and shape stability.