Programmable Logic Controllers Flashcards
PLC stuff
Sectors that PLCs are used include (5 items)
1: Chemical/petrochemical
2: Auto manufacturing
3: Metal smelting/mining
4: Lumber/pulp/paper
5: Food/beverage production
Smaller PLCs are hardly more than _____.
Smart relays.
Large PLCs may have over.120 000 IO points. T or F.
True.
Three items that control systems consist of are:
1: Input devices
2: Controller
3: Output devices
Three examples of input devices are:
Switches, limits, thermostats.
A controller can receive input info in what two ways?
Hard wired circuit or software program.
Three examples of output devices are:
1: Relays
2: Contactors
3: Solenoids
Output devices control devices such as: (5 items)
1: Motors
2: Pumps
3: Heaters
4: Fans
5: Valves
PLCs are able to perform their own _____
Internal diagnostics
Four advantages of PLCs over relay control are:
1: Lower cost
2: Programmability
3: Reliability
4: Expandability
Troubleshooting on a PLC system is _____ and reduces _____.
Easier
Down-time
PLCs are physically smaller than _____ with smaller _____ requirements.
Control panels with numerous relays
Energy
Does hard wiring need to be changed to re-program or update PLC software?
No
A program is usually _____.
Ladder logic
A program graphically displays _____ as well as _____.
Status of devices
Power flow in program
Ambient conditions that some PLCs are designed to withstand are:
Excessive heat, humidity, exposure to mechanical damage (vibration).
Static electronic switching means _____.
No moving parts.
Two ways to expand PLC systems are:
1: New modules plug into existing PLC
2: Add another PLC and link/group with communication data highway
Communication data highway is a means of _____.
Connecting multiple PLCs in a system.
Discreet input devices are _____ (3 items) that are either off or on.
1: Switches
2: Relay contacts
3: Sensors
Discreet output devices such as _____ (4 items) respond to either being energized or de-energized.
1: Pilot lights
2: Contactor coils
3: Relay coils
4: Solenoids
Discreet input and output devices require _____.
Power from a separate source.
Optoisolating is how _____ is achieved between the discreet IO circuits and the internal circuitry of the processor module.
Electrical Isolation.
Analogue devices are either on or off. T or F.
F. They operate over a range of voltage or current.
A solid state electronic switch for DC would be a _____.
Transistor
A solid state switch for AC is a _____.
Triac
An interposing relay does what function?
Relay coil that can handle higher current and is operated by the solid state switch.
Some examples.of measured values are:
Temperature, pressure, speed, position.
The most common analog current standard is _____.
4 mA - 20 mA
Minimum signal for 4-20 mA analog is 4 mA because _____.
Allows PLC to tell difference between 0% signal and broken wire connector.
Proportional control is gained using an analog output card for processes such as a _____.
VFD motor speed controller.
A shield in STP cable is also called a _____.
Drain
STP cable means _____.
Shielded twisted pair
The drain is usually grounded at only one end, usually _____.
In the PLC panel.
PLC programming evolved from _____.
Boolean algebra programs
Three graphic based languages used for PLC programming are:
1: Ladder diagrams
2: Function block diagrams
3: Sequential functions/flow chart
Two text based languages for PLC programming are:
1: Structured text
2: Instruction lists
The most common programming language is _____.
Ladder diagram
The numbers used above symbols in a ladder diagram represent _____.
Input/output terminal address
Each function block may have several inputs and _____.
Settable parameters
Function blocks can be thought of as _____.
Small programs within a main program.
Function block diagrams are commonly used in _____.
Europe
Sequential Function Charts are used for large process controls and can involve _____.
Logic or several LD or FBD.
Text based programs were once commonly used with _____.
Hand held programmers
Structured Text is similar to what computer programming language?
Basic
Instructiom Lists are similar to _____.
Assembler language programs
Instruction Lists are more like the machine code used to make a _____ function than a process to be controlled.
Microchip
Four major hardware components of a modular PLC are:
1: Power Supply
2: Backplane
3: Processor (CPU)
4: IO modules (input/output
The power supplied to a PLC is clean, filtered/regulated and provides _____.
Protection to system components
Does a PLC supply any of the field IO devices?
No
Field IO devices are _____ from the backplane, CPU and power supply.
Isolated electrically
The means for a PLC to communicate with other components and distribute power for internal operations is done through _____.
A backplane
A backplane is a _____
Power and communications bus
What is another name for a complete unit PLC?
Shoebox PLC
Shoebox unit PLCs often replace _____.
Small relay systems.
What does a processor do?
Executes user programs and communicates with other devices.
What does STP stand for?
Shielded twisted pair
What is the sequence of carrying out processor functions called?
Processor scan
What type of memory is used in PLCs?
RAM, ROM, EEPROM.
What happens if volatile memory loses its electrical power source?
Memory cleared of all data
What is required for volatile memory to keep stored data and programs when power is removed?
Battery backup
Non-volatile memory is considered _____.
Permanent.
Is RAM a volatile memory or non volatile?
Most is volatile. Non volatile has self contained battery within package of memory chip.
ROM is volatile or non volatile?
Non volatile
ROM info may be altered or written to by a user, true or false?
False
What does RAM mean?
Random Access Memory
What does ROM mean?
Read Only Memory
What does EEPROM mean?
Electrically erasable programmable memory
EEPROM is integrated circuit memory considered to be (volatile, non volatile?)
Non volatile
An example of EEPROM is _____.
Flash memory cards/USB drive
What are some switches that may be used as a sensing device?
Pressure, temperature, or mechanical limit switches with an on/off signal
Analogue sensing devices would have signals of changing levels of _____ or _____.
Voltage, current.
7 control functions that special IO modules are used for:
1: Position control
2: High speed counters
3. Temperature controls
4: Proportional integral derivative control (PID)
5: Fuzzy logic control
6: Identification sensors cam positoners
7: Analogue IO
How many cables would be between a remote IO and a PLC?
1
What is a data highway?
LAN cabling that connects a number of PLCs (and PCs) to exchange programs/data
What is the most common analogue voltage standard?
0 - 10 V DC
PLCs are actually an _____ _____ with specially designed hardware and software.
Industrial computer
“Hardware” in PLCs refers to _____. (3 items)
Mechanical, electrical, and electronic components.
What are the four basic components of an Automated Control System?
1: PLC
2: Input devices
3: Output devices
4: AC circuits
CPU power supply, input devices and output devices all need their own _____.
Separate AC supply.
Lights, coils, solenoids, magnetic starters and meters are examples of _____.
Output devices
Is the programming device required when the program is running?
No, except to monitor the program.
A desktop computer, laptop or hand held programmer are examples of _____
Programming device.
Desktop computers, laptops and handheld programmers are also called _____.
HMI, Human Machine Interface
The power supply of a CompactLogix controller is located where in the module?
Anywhere in the 2nd to Fourth position.
The power supply of a CompactLogix controller is located where in the module?
Anywhere in the 2nd to Fourth position.
What is the maximum position for the IO modules in a CompactLogix?
12
In a single bank CompactLogix system, you cannot place more than _____ between the power supply and end cap, making a maximum of _____ modules.
8 I/O modules, 11
Data is _____ (received) by a processor and _____ (sent) to other PLC components
Read, write
A processor module has _____ ports and _____ for a _____.
Two communication, one slot, memory card.
The power supply will be sized to accomodate the load of _____.
All of the cards in the assembly.
Input/Output modules provide an _____ between the processor and the _____.
Interface, discreet field device
Analogue modules provide an _____ between the processor and the _____.
Analogue IO field devices.
Endplates complete the assembly, with the leftmost housing _____ and the rightmost housing _____.
Battery for the EEprom
Terminal assembly to terminate backplane.
Can a programming device both read and write to a PLC processor?
Yes
What provides housing for the modules?
A chassis or separate enclosure.
What does a power supply do?
Converts AC or DC voltage to specified value with required VA capacity to operate electronic equipment
The power supply is considered the first line of _____.
System reliability and integrity.
PLC power supplies are designed to operate under constant frequency and voltage only. T or F.
False. Designed for wide range of fluctuations that may occur in a large system.
If the supply frequency fluctuates more than the specified values, what will the PLC do?
Shut down the processor.
What is EMI?
Electromagnetic interference
Where would a power supply need to be shielded?
Areas where EMI is generated
Power supplies are selected according to _____.
The current requirements of the modules
What are two ways to provide power to the field IO devices?
External source or auxillary control transformer
What does Line Signal Conditioning do?
Purifies AC sine wave to eliminate voltage surges, current spines, or other incoming electrical noise.
Five duties of the power supply module are:
1: Line Signal Conditioning
2: Step down voltage
3: Rectifier converts AC to DC
4: Filter smooths DC to fairly constant, negligible ripple
5: Voltage Regulator provides steady output to components
Where is the power supply of the CompactLogix mounted in this lab? What are its output current ratings?
Immediate right of the processor.
4A at 5V DC and 2A at 24V DC
What system activities do a processor govern?
Receiving, analyzing, processing and transmitting data.
What are two other terms for processor?
CPU, microprocessor
The CPU is the _____ of the system.
Intelligence
The CPU and memory _____ to execute the _____ (+4 items).
Work together
Operating system, interpret/execute user programs, communicate with devices, perform other housekeeping.
Primary function of PLC processor that is also called Processor Scan:
Read/store status of all input devices, execute user program by solving ladder logic, update status of outputs.
What are the five steps of a processor scan? Which step is the longest?
1: Input scan
2: Program scan
3: Output scan
4: Service communications
5: Housekeeping/overhead
Program scan is the longest time interval.
A Watch Dog timer is part of what area of the system? What does it do?
Internal diagnostic system.
Shuts down processor and creates fault code if time out error occurs.
Is it dangerous to edit online when a controller key switch is on the RUN position?
Yes
Will the controller execute tasks while keyswitch is in PROG position?
No
Can you edit online in run mode of the REM keyswitch position?
Yes
Does battery backup continue running the processor during a power outage?
No. Only keeps programming intact.
Primary function of a processor is:
Read inputs, solve ladder logic, and update outputs
Which modules are used to electrically isolate the processor from the field devices?
I/O modules
Status indication on IO modules helps with _____.
Faster system analysis
Input modules take signals from devices and converts to a _____ _____ usable by the processor.
Voltage level