Preservation of Foods by Low Temperature Flashcards

1
Q

What temperature do most foods begin to freeze?

A

Refrigeration or cool storage generally refers to storage at temperatures above freezing, while freezing and frozen storage occur at temperatures below freezing. However, whereas pure water freezes at 0°C, most foods do not begin to freeze until a temperature of -2°C or lower is reached.

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2
Q

How long will refrigerated or cool storage preserve most perishable foods for?

A

Refrigerated or cool storage generally will preserve most perishable foods for days or weeks, while good frozen storage conditions with proper packaging can preserve foods for months or even years.

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3
Q

At what temperature is there no significant growth of spoilage or pathogenic organisms?

A

Below -9.5°C, there is no significant growth of spoilage or pathogenic organisms, and there is a gradual decrease in numbers of living organisms.

However, freezing and frozen storage do not lead to complete destruction, and rapid growth and multiplication can occur during thawing.

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4
Q

What is the most mild approach to food preservation?

A

Refrigeration

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5
Q

What are refrigeration temperatures?

A

Refrigeration/Cool storage of foods falls between -2°C to 16°C. However, in the food industry, the refrigeration temperatures should be in the range of 4°C and below.

The Food and Drug Regulations of Canada state that perishable foods that can support the growth of disease-causing microorganisms must be stored at temperatures of 4°C and below.

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6
Q

Does refrigeration prevent against microorganisms?

A

A drop of 10°C slows down rate of senescence by 2 to 3 times and microbial growth by 3 to 6 times.

Refrigeration temperatures inhibit the growth of most disease-causing microorganisms but can favour the psychrotrophic microorganisms.

Some spoilage-causing microorganisms, particularly moulds, can grow at temperatures as low as -8°C.

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7
Q

When is refrigeration used in fermented food products?

A

In addition to being a mild approach to short-term preservation, refrigeration is also sometimes applied to achieve desirable attributes of fermented food products such as cheeses, beef and wine upon cool ripening or aging.

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8
Q

How is the storage life of meats, fish, and dairy products maximized?

A

Each food commodity has its optimum refrigeration conditions for maximum storage life and retention of quality and nutritional value.

The storage life of meats, fish and dairy products are maximized by temperatures that approach 0°C.

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9
Q

Describe some ways that refrigeration could negatively affect some fruits and vegetables.

A

Bananas will undergo a colour change in the peel from yellow to black, while sweet potatoes may show decay, pitting and internal discolorations, when stored at temperatures below 13°C.

Apples may become soggy or show internal browning if stored below 1-2°C.

Potatoes and avocados may also become brown if stored below 5 and 7°C, respectively.

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10
Q

What are other factors to be controlled for products in refrigerated storage?

A

Humidity and gas atmosphere composition.

A very fine humidity balance must be maintained to prevent dehydration of the food while avoiding creation of conditions that are so humid that mould growth and food spoilage are favoured.

Many food products are stored under controlled and modified atmospheres in conjunction with refrigerated storage for the extension of storage life.

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11
Q

What does a controlled atmosphere refer to?

A

A controlled atmosphere refers to a condition in which the atmosphere surrounding a food product is different from that of the normal atmosphere, and the composition of the atmosphere around the product is constantly monitored and maintained at preset levels.

“controlled atmosphere storage”- facilities where the atmosphere (CO2, O2 and N2) and humidity are carefully controlled and temperature kept low to slow the rate of respiration and ripening of the apples, thus extending the storage life of the fresh fruit.

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12
Q

What does modified atmosphere refer to?

A

Modified atmosphere refers to the creation of atmospheric conditions around the product that are different from the normal atmosphere.

In this type of system, food items are placed into a package.

The air in the package is then removed either by drawing a vacuum, then backflushing the package with the desired gas mixture before sealing the package, or simply by flushing the package with the desired gas mixture until the air in the package is replaced by the desired gas mixture (usually a combination ofcarbon dioxide and nitrogen) before sealing the package.

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13
Q

Why does the composition of the atmosphere in a modified atmosphere packed food product change over time?

A

The changes being governed by metabolic activities of the food, the microorganisms in the food, and the gas permeability of the packaging materials used.

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14
Q

Describe the benefit of vacuum packaged meats and cheeses.

A

Vacuum packaged processed or cured meats are another example of MAP, except in this case once the vacuum is applied the product is packaged, there is no backflushing with a gas mixture prior to sealing the package. These products have a much longer storage life than those stored in air. Removal of oxygen from these products through the vacuum process suppresses the growth of the aerobic spoilage-causing bacteria. This leads to the extension of the storage life of these products.

Retail cuts of cheese are often packed under vacuum or under gas mixtures to prevent the growth of moulds which are common aerobic spoilage-causing microorganisms of cheeses.

Keep in mind the fact that although food products packed under modified atmospheres have a longer storage life, those products must be kept in refrigerated storage in order to maximize the benefits of inhibition of growth of spoilage-causing microorganisms and to prevent the growth of microorganisms that may be capable of causing illness.

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15
Q

Over prolonged storage, numerous undesirable changes can be observed, in addition to those brought on by microbial spoilage. Give examples.

A
  • staling of bread
  • loss of crispness in fruits and vegetables
  • change in colour of fresh meat
  • loss of flavour and nutrient value (e.g. vitamins)
  • oxidative changes
  • drip or syneresis from fish
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16
Q

What are low temperature processing and materials designed for?

A

Low temperature processing and its packaging materials are designed to extend the food’s shelf life by slowing down microbial growth and chemical/enzymatic reactions.

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17
Q

What happens to microbial growth when the food begins to thaw?

A

Microbial growth and chemical/enzymatic reactions will resume once the food is thawed or exposed to “warmer” temperatures.

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18
Q

What temperature does cool storage refer to?

A

Refrigeration (cool storage) refers to temperatures between -2°C to16°C . In particular at 4°C.

This provides only a short term shelf-life extension in food as psychrotrophic organisms can still grow.

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19
Q

Below what temperature is there no significant growth of spoilage or pathogenic organisms?

A

Below -9.5°C

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20
Q

What temperatures does freezing refer to?

A

Freezing refers to temperatures below the freezing point of water.
In the food industry, a minimum of -18°C is required. Food is preserved by the use of lower temperatures and lower water activity.

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21
Q

What undesirable changes may happen during freezing?

A

During freezing, several factors (e.g. freezing rate, final storage temperature, etc) must be controlled in order to prevent undesirable changes (oxidation reactions, freezer burn, ice crystal damage, etc)

Packaging materials should assist in preventing these undesirable changes.

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22
Q

What is the basis for preservation by freezing/frozen storage?

A

The basis for preservation by freezing/frozen storage is that freezing permits longer term storage than refrigerated storage due to:

  • lower temperatures used (remember that microorganisms can not grow well at temperatures below -9.5°C)
  • lower water activity (by freezing the “free” water present in the food)
  • Both factors slow down chemical and enzymatic reactions as well as microbial growth.
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23
Q

Does freezing kill microorganisms?

A

Freezing slows/stops microbial growth.

However, storage of food at freezing temperatures does not kill all microorganisms and in fact many disease-causing and spoilage-causing microorganisms can survive in frozen foods for many years (e.g. Listeria monocytogenes).

Once the food is thawed, the surviving microorganisms can resume their growth and function, causing disease or spoilage if the proper conditions for microbial growth prevail.

24
Q

Are frozen foods better than thermally processed foods?

A

When freezing of food is properly done, it can preserve the quality of the food without causing major changes in appearance, texture and flavour.

Frozen foods are generally of higher nutritional and aesthetic quality than thermally processed foods. The faster the rate of freezing, the better the retention of quality, both from sensory and nutritional perspectives.

25
Q

What is freezing point?

A

Freezing point is the temperature at which ice crystals are in equilibrium with air-saturated water at 1 atmosphere pressure.

Solutes in water will depress the freezing point.

26
Q

Why is the freezing point of foods below the freezing point of water?

A

The freezing point of foods is below the freezing point of pure water, because foods contain solutes dissolved in the aqueous (water) phase.

The dissolved solutes have the net effect of lowering the freezing point of foods by several degrees Celsius.

27
Q

How much water remains unfrozen when freezing a product?

A

This depends both on the temperature as well as the food product itself.

For example, for beef, 70% of the water remains in the unfrozen state at -4.0 oC, compared to 3% and only trace amounts at -9.0 and -18oC, respectively.

28
Q

What may lead to formation of drip when a product is thawed after freezing?

A

Rupture of cell walls and membranes during freezing and thawing can lead to formation of drip when the product is thawed.

The process of freezing foods has great influence on the ultimate quality of the food once it is thawed and prepared for consumption.

29
Q

What is the nature of the changes that occur in foods during freezing, storage and thawing?

A

Changes that occur in foods during freezing, storage and thawing can be both chemical and physical in nature.

Various chemical, enzymatic and physical changes are promoted as a result of the concentration of components (concentration effects) in the unfrozen water phase within the frozen foods.

30
Q

Give examples of some of the various chemical, enzymatic and physical changes that are promoted as a result of the concentration of components (concentration effects) in the unfrozen water phase within the frozen foods.

A
  • Chemical changes such as oxidative rancidity or oxidation of flavour components, pigments and vitamins.
  • Enzymatic reactions such as enzymatic browning or lipolytic rancidity.
  • Meats become tougher due to protein denaturation by chemical effects and cell breakage by ice crystals
31
Q

What is the objective in freezing foods?

A

To promote the formation of tiny ice crystals rather than the formation of fewer but larger ice crystals that cause cellular damage.

Ice crystal damage can lead to loss of water from the food product once it is thawed.

32
Q

What is the drip that is found in thawed strawberries or beef due in part to?

A

Ice crystal damage to the cells, leading to leakage of cellular fluids into extracellular spaces, and to the loss of water-holding capacity of food components as a result of concentration effects.

33
Q

What are emulsions and other dispersions destabilized by during freezing?

Give an example.

A

The growth of numerous small ice crystals to larger, less numerous but more damaging ice crystals; such growth in ice crystal size is usually caused by temperature fluctuations.

You may have noted shrinkage and development of graininess in ice cream stored in the frost-free freezer section of your refrigerator.

This is due to partial melting of the ice cream during temperature fluctuations that result from the defrost cycles.

This leads to foam destabilization and crystallization of lactose as a consequence of concentration effects.

34
Q

Give examples of other undesirable changes that may occur during freezing.

A

Other undesirable changes include formation of package ice and freeze dehydration which is popularly called freezer burn and can produce unsightly food surfaces and loss of nutrients.

35
Q

Why is freezer burn a misnomer?

A

Since the food does not “burn” in the freezer but rather takes on an appearance of having been burnt because of the moisture loss that occurs during this freeze dehydration.

36
Q

How can we minimize Changes in Food During Freezing, Frozen Storage and Thawing?

A
  • Blanching
  • Proper temperature control for freezing and frozen storage
  • Appropriate packaging
37
Q

The type and extent of changes during freezing, frozen storage and thawing, which are directly related to the final quality of frozen foods, are affected by many factors. What are the 4 most common ones?

A
  • rate of freezing
  • final storage temperature
  • stability of storage temperature, and
  • rate of thawing
38
Q

The rate of freezing of foods is very important, with rapid freezing rates being desirable since the formation of many small ice crystals is favoured.

How do freezing rates vary?

A
  • Food composition: Some food components such as proteins and fats act as insulators. Presence of these components slow down the freezing.
  • Temperature difference: the greater the temperature difference between the food and the refrigerant, the faster the freezing rate.
  • Product thickness/geometry and heat transfer rate: the thinner the food piece or greater the heat transfer rate, the faster the freezing rate.
  • Air velocity: the greater the velocity of refrigerated air or circulating refrigerant, the faster the freezing rate.
  • Degree of contact: the more contact between the food and the cooling medium, the faster the freezing rate.
39
Q

What dictates the final temperature for storage of frozen foods?

A

Texture changes, chemical reactions, etc. There are a number of reasons why the storage temperature of about -18°C is commonly used and the normal operating temperature of deep freezers sold for home use is also -18°C.

40
Q

Garden peas and corn kernels are frozen individually at the vegetable processing plant.

When the package is picked-up the contents should feel like a bag of marbles.

However, often when we purchase frozen peas in the retail store, those peas/corn are presented as a solid block.

Why does this change in physical appearance occur?

A

The intermittent thawing and refreezing that takes place in the freezer display cabinets that are commonly used in retail stores are the main cause.

As the peas partially defrost, the layer of water on the outside of each pea melts and as the temperature of peas then decreases again, the melted layer of water on adjoining peas freezes, thus causing the peas to stick together.

One way of telling whether frozen foods such as garden peas have been handled properly throughout the distribution and retail chains is to determine whether the peas are frozen together in a large mass.

If they are, temperature abuse has occurred at some point in the handling systems.

41
Q

What thawing rate achieves maximum quality retention?

A

Maximum quality retention is achieved by rapid thawing rates.

42
Q

What is latent heat?

A

Latent heat is the quantity of heat required to change the state or condition under which a substance exists, without changing its temperature.

43
Q

What are the three basic commercial methods of freezing foods?

A
  • Air Freezing
  • Indirect Contact Freezing
  • Immersion & Cryogenic Freezing
44
Q

Give an example of air freezing.

A

Air freezing is the oldest and most common type of freezing used.

The freezer section of your household refrigerator and the deep freezer are examples of still air freezers or low air velocity systems

45
Q

How do air blast freezers operate?

A

Air blast freezing is a moderately fast freeze because of vigorous circulation of cold air.

The product is placed on trays or mesh belts and passed slowly through an insulated tunnel.

In different systems the temperature may range from -18°C to -34°C, with an air velocity of 100-3500 lineal feet per minute, with a counter current air flow.

Air blast freezers operate at lower temperatures than still air freezers and rely on movement of the cold air at high velocity over the food in order to achieve rapid removal of heat and to maximize the freezing rate.

46
Q

Describe fluidized-bed freezers.

A

Garden peas and individually quick frozen shrimp or prawns are frozen in fluidized-bed freezers.

In this type of air freezing, solid particles ranging in size from peas to strawberries are being exposed through a movement of the cold air (-20 to -34°C) at high velocity as they pass along a conveyor belt.

This will impart a vibratory motion to food particles, accelerating the freezing rate.

The cold air being forced upward through the bed lifts and suspends the food particles, thus fluidization occurs.

In this way, a rapid freezing rate is accomplished and an IQF (individually quick frozen) product is produced.

In other words, food items are frozen as individual pieces and are not stuck together.

47
Q

Describe plate freezing.

A

During plate freezing food products are placed in contact with a metal surface which is cooled by a cold brine, or a vaporizer refrigerant such as ammonia.

The packaged food either rests on, slides against or is pressed between the cold metal plates.

These plates maintain firm contact with two major surfaces of packages to facilitate heat transfer and prevent bulging of the packages during the freezing process.

Fish sticks and frozen fish fillets are commonly frozen in plate contact freezers .

48
Q

Describe slush freezers.

A

Another type of indirect contact freezer is the slush freezers or scraped surface heat exchangers.

These freezers can be used only for fluid food products.

A common example of a scraped surface freezer is the machine used to convert ice cream mix to soft ice cream in restaurants and ice cream shops.

The same principle is used in the commercial production of ice cream that is sold as hard ice cream.

In the case of ice cream, the rotator not only aids in promoting rapid freezing and the development of small ice crystals, but it also aids in the incorporation of air bubbles into the freezing mix which results in the formation of a solid foam

49
Q

Describe immersion freezing.

A

Immersion freezing involves the immersion of packaged or un-packaged food products directly in a non-toxic refrigerant fluid.

The refrigerant fluids commonly used are propylene glycol, glycerol, sodium chloride, calcium chloride, and mixtures of salt and sugar.

Canned citrus juice, turkeys and chickens are often frozen in immersion freezing units.

Ice cream popsicles can also be frozen using this method.

50
Q

Describe cryogenic freezing.

A

Cryogenic freezing is accomplished with cryogenic liquids, with liquid nitrogen being the most commonly used.

This is a very rapid freezing method in which un-packaged or thinly packaged foods are exposed to extremely cold freezant.

In contrast to the liquid immersion freezing, heat removal is accomplished during a change of state by the freezant.

Products such as TV dinners, preformed hamburger patties and other high value food products are frozen in cryogenic freezers because of the excellent retention of quality imparted by the rapid rate of freezing and small ice crystal formation.

51
Q

How does liquid nitrogen cryogenic freezing work?

A

The product is first placed on a conveyor belt and is moved into the pre-cooling part of the freezing unit.

Once the food is cooled, the food is sprayed by liquid nitrogen as it is being moved through the conveyor belt; here is where the freezing process takes place, by the nitrogen boiling as it contacts the food.

Finally, the food is allowed to equilibrate to the desired final temperature.

52
Q

What are advantages and disadvantages of air-blast freezing?

A

Advantages:

  • Economical
  • Can freeze various sizes and shapes of food
  • IQF has more efficient heat transfer, increased rate of freezing

Disadvantages:

  • Undesirable bulging of the packages (by expansion of the product) may occur
  • Non-uniform products can not be fluidized (IQF) easily
53
Q

What are advantages and disadvantages of indirect contact freezing?

A

Advantages

  • Economical
  • Minimal dehydration
  • Minimal package bulging

Disadvantages:

  • Slow freezing process
  • Products must be of uniform thickness
54
Q

What are advantages and disadvantages of immersion/cryogenic freezing?

A

Advantages

  • Rapid freezing process
  • Almost no dehydration
  • Oxygen is excluded, decreasing oxidative spoilage
  • Individual freezing pieces have less freezing damage

Disadvantages

  • Difficult to find suitable freezants
  • Cost of operating is high
55
Q

Explain packaging considerations for frozen products.

A

Packaging materials to be used for frozen foods must be resistant to the transfer of water vapour from the food to the dry environment within the freezing unit.

The packaging material must not shatter in the cold temperatures encountered in frozen storage.

Therefore glass is not a good material for packaging frozen foods because it tends to shatter and it is not flexible.

The packaging material should resist the formation of pinholes during normal handling.

Breaches in the packaging material will promote the development of freezer burn on the exposed areas of the food.

Depending on the food, the packaging material may have to possess barrier properties toward light and/or oxygen.