Portland Cement Concrete Flashcards
What types of cement are there?
Polymeric and Mineral
What is Polymeric Cement?
It is made up of glues/adhesives and Bitumens
What is Mineral Cement?
Calcium and Calcium Silica Compounds
Advantage of Concrete
Durable, economical, formed on site, energy efficient, not flammable, thermal resistance, aesthetics, water resistant
Disadvantages of Concrete
Brittle, Slow Material Development, low strength to weight ratio, formed on site, volume instability
Proportions of Concrete Mixture by Volume
24 % paste (10 % cement and 14 % Water), 36 % fine aggregate, and 40 % coarse aggregate
Proportion by Material Cost
19 % Coarse Aggregate, 22 % fine aggregate, and 59 % cement
The Major Components of PCC
Lime (CaO), Iron (Fe2O3), Silica (SiO2), and Alumina (Al2O3) according to Jason Weiss
Stages of the Cement Clinker Making Process
1 Cement Material enters kiln, 2 Free Water Evaporates, 3 Clay decomposes, 4 Limestone decomposes, 5 Formation of initial compounds, 6 Initial Compound of C2S, 7 Formation of melt, 8 Formation of C3S, 9 Clinker out of the kiln
Shorthand Labels
Lime - C, Silica - S, Alumina - A, Ferric Oxide - F, Magnesia - M, Carbon dioxide - C with bar, Water - H, Sulfur Trioxide - S with bar
C3S
Tricalcium Silicate
C2S
Dicalcium Silicate
C3A
Tricalcium Aluminate
C4AF
Tetracalcium Aluminoferrite
Properties of C3S
Very Common in Cement, reacts quickly with water, Contributes to early age strength, contributes to ultimate strength, medium heat of hydration
Properties of C2S
relative in cement, reacts slowly with water, contributes poorly to early age strength, contributes highly to ultimate strength, low heat of hydration
Properties of C3A
low amounts in concrete, reacts quickly with water, contributes well to early age strength and average to ultimate strength, High heat of hydration
Order of heat of Hydration
Highest to Lowest, III, I, II
Stages of Concrete Evolution
Stage 1 - Rapid Heat Evolution, Stage 2 - Dormant Period, Stage 3 - Accelerating Stage, Stage 4 - Deceleration Stage, Stage 5 - Steady State
What is Durability?
The ability to resist weathering action, chemical attack, abrasion, or other deterioration
Factors that Affect Durability
freeze-thaw, ASR, and corrosion
Factors that Affect Durability
freeze-thaw, ASR, and corrosion
Alkali-Silica Reactivity Contributes to
swelling when water is present causing cracking and spalling
Ways to reduce ASR
- limit Alkali Source
- limit reactive aggregate
- limit moisture
- air entrainment
- Lithium Additives