Pipes And Unions Flashcards
What are aircraft fluid lines made of
Metal tubing or flexible hose
What are the 3 parts of tubes
Two end fittings
Tube
What are the dimensions of tube determined by
The external diameter (1/8)
Wall thickness
What is the high pressure of a rigid pipe
Over 1500 psi
What is the medium pressure of a rigid pipe
Under 1500 PSI
What is the low pressure of a rigid pipe
Suction and return lines
How is a pipe identified
Stencilled or stamped
What is on a pipe stamp
Drawing number or part number Inspection stamp Test stamp Date of manufacture Identification system
What are the two identification systems
Colour / symbol
Code
What is a blue / yellow identification label
Hydraulic
Repreating circle
What is a grey identification label
PHDAN
Physical dangerous substance
What is a red identification label
Fuel
Repeating star
What is a green identification label
Oxygen
Repeating rectangle
What are the 2 pipe connector categories
Flareless
Flared
What is a MS fitting flareless
Ball bush principle
The sleeve or O-ring of malleable steel is shaped by pre-stressing in such a way that its inner cutting edge is pushed over the pipe to seal it. At the same time the lip of the seal is pushed into the cone of the fitting and forms a seal line. During this the tube must, in principle, be on the stop support.
Don’t over tighten
What is a Harrison fitting
Flareless
Ball bush fitting
Pipe swaded form a tough seal
Special tools used
What are the advances of Harrison fitting
Easy to handle
simple tooling
Vibration resistant
What is a permaswage fitting
A repair method of repairing damaged pipes
Sleeve squeezed on using hydogen driven tool
What is the advantages of permawage fitting
Light weight
Gives a good seal
Quick
What is the disadvantage of permaswage fitting
Can not be separated
two types of flare used in aircraft tubing systems:
Single flare
Double flare
What is the aircraft flare angle
37
What is a vehicle type flare angle
45
What must you have before you can flare
A clear surface
What to do if you see a lean in flare
Dismantle and check
Don’t over tighten
What is an impact tool used for
Single flare
Plungerd or hammered in
Plunger rotated to give 37 angle
What is a rolling action
Creates a single flare A self contained unit No hammering Flaring cone turned inti to pipe Preferred
What sized aluminium tube can be flared
3/8 inch or smaller
What are the advantages of double flare
Smother
More concentric
Gives a better seal
More durable
What is sharp bottom damaged pipe
Loss of material damage cuts into material to form
Scratches
What is round bottom damage
Loss of material damage at the bottom is not shap edges but rounded
What is round bottomed impact damage
Dent in the pipe walling
What are the requirements of flexible hoses
An amount of slack required
Length reduces by 2-4 under pressure
Not twisted when tightened
What are the uses of flexible house
Connect stationary to dynamic
What are the rating of flexible house
Low up to 600 psi
Medium up to 3000 psi
High 3000 plus psi
What is a lay line
Along the length of flexible hose
Twist indicator
Yellow red or white
What is the inner hose
Carries fluids and must be chemically compatible
What mater inner house used for petrol
Neoprene and buna-N
What is the inner layer fir hydraulic
Butyl
What are hose reinforces with
Cotton rayon polyester carbon steel stainless steel wire braid Protective outer cover
What do you inspect in a hose
Applicable
Length
Cleanliness
Damage
What do you check in hose
Part number
Cure and assembly
Clensily ness
When must hose be supported
At least every 24 inch
What can replace a pipe bend
Elbow
What type of hose bend is preferred
A large bend
What protective sleeves are used
Heat shrink
Nylon spiral wrap
Teflon
What is a D on a hydraulic fittings
Aluminium alloy
What is a union with no marking
Cadmium plating
What is an S on a union
CRES
What angle does a AN fitting have
37
Dose a AN fitting have a shoulder
Yes
What types of thread dose a AN fitting have
Coarse
What colour is an AN fitting
Blue or black
What length of body dose a AN fitting have
Long
What angle is a AC fitting
35
Dose a AC fitting have a shoulder
No
What type of thread does a AC fitting have
Fine
What colour is an AC fitting
Grey or yellow
What type of body length does a AC fitting have
Short
What is the most common AC or AN
AN
What are the adavangas of fuel fittings
Easy
quick
Less fuel vapour
less hazard
When is flexible hose used
When it is subject to vibration
What type of tube is Harrison fitting suited for
Thin walled
How do you double flare
Inserted into the flaring tube
The upsetting tool is inserted
Initial upset is formed
A flaring tool is inserted into and hammered till a 2nd flare is formed
What happens If a damaged pipe is not described in the manual
The damage is not permitted
Why is a Teflon tube used
Compatible with almost every fluid carried
What is hose outer cover made of
Rubber impregnated fabric or stainless steel braid
What is MS
Flareless
What is AN
Flared
What is the difference between AN and MS fittings
The manner in which the hydraulic tube fits to the fitting.
What are the advantage of quick disconnect couplings
Ease
Speed
Elimate vapour loss
How do you know when screw type is engaged
Clicking noise