Order and materials planning Flashcards

1
Q

Basic issues in materials planning?

A

For whihc items must new orders be planned?
How large must the quantity be?
When does the delivery need to arrive?
When does the order need to be placed?

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
2
Q

Independant vs dependant demand?

A

Dependant: Can be traced to the demand of another item, eg part to be assembled for end product,

independant: Item whihc has no direct relation to other items. eg spare parts.

dependant or not sets different conditions in the mp

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
3
Q

MP methods?

A
Re-order point
run out time planning
periodic ordering system
material requirement planning
Kanban
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
4
Q

Re-order point = ?

A

Safety stock+demand*lead time

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
5
Q

Continous or periodic review?

A

Continous: Stock levels checked continously/ after every trnsaction= quick response
periodic: Stock levels checked in set time intervals.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
6
Q

Re-order point environments?

A
Independent demand(mainly)
Finnished goods stock
Even and predictable demand
Low value items(screws)
Small order sizes and quick deliveries
access to capacity no probs
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
7
Q

Run ouut time = ?

A

Stock on hand/demand per period

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
8
Q

Run out time rule?

A

if (run out time

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
9
Q

Periodic ordering system means?

A

PLanned orders with fixed time intervals but varying sizes.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
10
Q

How to periodic order system?

A

Decide target value and order up to that

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
11
Q

Periodic order system environments

A
Independent demand mainly
Finnished good stock
Frequent and continous demand
small order sizes and short lead times
acces to capacity not a major problem
coordination of items
How well did you know this?
1
Not at all
2
3
4
5
Perfectly
12
Q

MRP calculations are based on ?

A

Bill of materials
Master production scheduele data
Inventory data.

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
13
Q

What’s pegging

A

Show parents creating demand

Uses “where used” logic to determine demand

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
14
Q

MRP environments?

A

Dependant demand
Independant demand-especially with seasonal variations
High basic data quality

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
15
Q

Traditional mrp does not account for?

A

Capacity

How well did you know this?
1
Not at all
2
3
4
5
Perfectly
16
Q

WHich factors influence safety stock?

A
  • Variability in demand during lead time
  • Uncertainty in stock on hand
  • Length of the lead time
  • Variability of the lead time
  • Frequency of ordering
  • Desired customer service / Shortage costs
17
Q

Methods for determining safety stock?

A

• Manual estimation (experience)
• Percentage of lead time demand
• Proportion of no shortage during order cycle
– Based on cycle service definition
• Proportion of demand fulfilled directly from stock
– Based on fill rate service definition
• Cost optimisation