Operations Processes Flashcards

1
Q

What are inputs?

A

the physical raw materials and components used to make goods as well as the skills, creativity and knowledge required to provide services

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2
Q

Note the three transformed resources + McDonald’s examples

A

Materials
The raw ingredients, components, parts and supplies used in operations
McDonald’s purchases more than 430 million hamburger buns each year

Information
Knowledge relevant to the operations process
McDonald’s utilises customer feedback and analysis of sales figures

Customers
Transformed by the consumption of a good/service (unsatisfied to satisfied)
Certain services can transform the appearance or location of a consumer

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3
Q

Note the two transforming resources + McDonald’s examples

A

Human Resources
Skills, knowledge and labour are applied to materials to convert them into goods & services
McDonald’s employs over 109,000 people in a variety of roles

Facilities
The buildings, land, equipment and technology utilised by a business in operations
McDonald’s invested over US$2.4 billion in capital in 2019, most of which went towards “the experience of future upgrades”

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4
Q

What are the three types of production available to businesses?

A

Job Production

Batch Production

Flow Production

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5
Q

What is job production?

A

Outputs are made on demand to suit consumer requests

Suits products and services that require higher quality and customisation

Less capital and higher emphasis on labour content and skill

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6
Q

What is batch production?

A

Similar to job production, except that products are made in groups or batches

Requires careful planning so that production can be switched between products

Offers variation and can cope with unexpected changes in demand

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7
Q

What is flow production?

A

Continuous flow of inputs & outputs through operations - associated with assembly lines

Results in a high volume of output and a standardised product

Costs per unit are low due to high levels of automation & economies of scale

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8
Q

How does volume influence a business + McDonald’s example

A

High-volume operations will demand a large amount of capital, facilities, technology and labour - cost leadership

Low-volume operations will use much less equipment and demand multi-skilled labour for production - product differentiation

McDonald’s tracks the volume of menu items sold in each store (69 million people per day)

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9
Q

How does variety influence a business + McDonald’s example?

A

Businesses whose customers have diverse needs will rely on sophisticated technology so that it can change production from one product to another

Low-variety operations result in the production of a high volume of low-cost standard goods

McDonald’s offers 21 types of burgers, 40 drinks, 11 deserts and 50 McCafe items

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10
Q

How do variations in demand influence businesses?

A

Demand can change according to season or trends in consumer tastes

When there is a steady, predictable demand, operations will be routine and use capital

When there is volatility in the pattern on demand, a business will need to be highly flexible

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11
Q

How does visibility influence a business + McDonald’s example

A

Businesses with high visibility will need to have well-trained, highly skilled adaptable staff who are able to handle the individual needs of customers

Customers in high visibility operations will have a much lower tolerance for waiting

McDonald’s customers can provide feedback using online surveys or a customer service line

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12
Q

How does McDonald’s utilise scheduling?

A

For McDonald’s, scheduling tools are critical for store-level operations

Computer systems allow orders to be communicated to the kitchen, and the timer on the display changes colour and flashes to draw attention to orders that exceed the lead time

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13
Q

What is a Gantt chart?

A

Records the number of tasks involved in each particular project and the estimated time needed for each task

Allows business to compare actual progress against originally planned progress

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14
Q

What is critical path analysis?

A

A CPA flow diagram show the interrelationship between tasks

The critical path time period is the longest path taken to complete the whole project

To calculate the critical path, all the parts of the longest path are added together to give the shortest time without delays

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15
Q

How does McDonald’s organise task design?

A

The food making process at McDonald’s is standardised and materials are organised in a manner that supports time allotted for each task - every stage has a target completion time

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16
Q

What is the difference between a process and a product layout?

A

Process Layout - where all machinery is arranged by what it does, allowing for more flexibility and customisation of the product

Product Layout - the product moves from station to station in assembly lines

17
Q

Which layout does McDonald’s use?

A

Product Layout

18
Q

What are the Key Performance Indicators for McDonalds?

A

lead times

inventory turnover

wastage

costs

19
Q

How does customer service relate to output+McDonald’s example

A

An intangible output that requires extensive contact with customers, is labour intensive and is immediately consumed

When a business cannot achieve a competitive advantage with a better product, it can differentiate itself with better customer service

In recruiting staff, McDonald’s expects them to be friendly and put the customer first

20
Q

How do warranties impact the output of businesses?

A

Under Australian law, all businesses must ensure that the goods they sell:

Have a level of quality comparable with the product description

Are free from defects or faults