non metallic structures Flashcards

1
Q

are mineral streaks in a piece of structural aircraft wood reason for rejecting the wood

A

no, if there is no evidence of decay in the wood

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2
Q

how is compression wood identified

A

it has a high specific gravity, it appears to have an excessive growth of summerwood, and has little contrasst between springwood and summerwood

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3
Q

is a hard knot that is 1/2-inch in diameter allowed if it is in the web of the wing spar

A

no, 3/8- inch diameter is the maximum allowable knot, and it must meet severe restrictions

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4
Q

are pin knot clusters allowable in aircraft structural wood

A

yes, if they cause only a small effect on grain direction

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5
Q

what paperwork must be completed if an aircraft that was originally covered with grade A cotton fabric is re covered using synthetic fabric

A

the covering must be done according to supplemental type certificate, and a form 337 must be executed, stating that all materials and processes complied with the requirements of the STC

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6
Q

when is the finishing tape applied to a fabric-covered wing when it is being recovered

A

after the second coat of dope has dried and the nap of the fabric has been sanded off

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7
Q

when are drainage grommets applied when an aircraft is being re-covered

A

the are laid into the third coat of dope, at the same time the surface tape is applied

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8
Q

what will happen if the dope is sprayed over an enameled surface

A

the thinner in the dope will penetrate the enamel surface and cause it to swell

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9
Q

what can be done to remedy blushing that has formed on a doped surface that has just been sprayed

A

spray a very light mist coat of a mixture of one part retarder to two parts of thinner over the blushed area. allow it to dry and spray on another coat. if this does not remove the blush, the blushed dope will have to be sanded off and new dope applied

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10
Q

what is a rejuvenator

A

a slow drying finishing material that has potent solvents and plasticizers that softer a dried surface film and restore resilience to the film

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11
Q

why is the first coat of dope brushed onto the fabric

A

to ensure thorough penetration and encapsulation of all the fibers

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12
Q

what is the general reason for runs and sags in a finish that is being sprayed onto a flat surface

A

too much dope is being applied. the film is too thick

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13
Q

what is the most common cause for dope roping

A

the dope was improperly thinned or it was too cold

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14
Q

what causes pinholes in a dope finish

A

excessive atomizing air pressure on the spray gun

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15
Q

why should the first coat of dope be thinned

A

to ensure thorough penetration and encapsulation of all the fibers

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16
Q

why is aluminum pigmented dope used on a fabric-covered aircraft

A

to protect the clear dope and the fabric from the harmful effects to the sun

17
Q

why should a fabric-covered surface be electronically grounded when dry-sanding it

A

dry-sanding can create enough static electricity on the surface that it can cause a spark and ignite the dope fumes inside the structure

18
Q

what instructions must be followed when covering and finishing an aircraft with materials specified in a supplemental type certificate (STC)

A

the instruction that are part of the STC

19
Q

what finishing materials must be used when recovering an aircraft using and STC

A

the finishing materials specified by the STC

20
Q

what kind of repair can be made to a small damage of the core material and one face sheet of a piece of aluminum alloy honeycomb stucture

A

a potted compound repair

21
Q

what is a warp clock in a structural repair manual

A

an alignment indicator to show the orientation of the plies of a composite material. the ply direction is shown in relation to reference direction

22
Q

how do you grind the point of a twist drill that is to be used for drilling transparent acrylic material

A

the cutting edge should be dubbed off to a zero rake angle, and the included angle the tip should be ground to 140 degrees

23
Q

what are 2 types of repair to a damaged honeycomb core composite material

A

room temperature cure repair and hot bond repair

24
Q

How do you detect decay in a wood structure?

A

Stick a sharp pointed knife blade in the suspect area and private wood up. If the wood is good, it will come up as a long splinter. If it is decayed, it will come up as a chunk.