Non-Destructive Techniques Flashcards

1
Q

Define infrastructure resilience

A

The capacity of infrastructure to mitigate, adapt, or positively respond to chronic and acute stresses, transforming in ways that restore, maintain and even improve their essential functions

Simplified: robustness of a structure to withstand hazards

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2
Q

Give an example of resilient infrastructure

A

Tokyo Underground Floodwater Tunnels

Channels excess water to river

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3
Q

Define Non-Destructive Techniques

A

Process of inspecting, testing, or evaluating materials, components or assemblies for discontinuities/differences in characteristics, without destroying the serviceability of the part/system

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4
Q

What are NDT methods used for?

A

To locate the exact location and characteristics of damage.

Usually done after continuous monitoring detects the general location of damage

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5
Q

Give an overview of visual inspection methods

A

Can be by direct viewing, using line-of-sight vision, or using optimal instruments.

Used to detect corrosion, misalignment of parts, physical damage and cracks.

Examples include underbridge units (image), elevating platforms and truck cranes

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6
Q

What are the advantages of visual inspection methods?

A
  • Easy to apply
  • Quick
  • Low-cost
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7
Q

Give an overview of the UAV (unmanned aerial vehicles) inspection method

A

UAVs are autonomously/semi-autonomously controlled aircrafts that can be equipped with cameras.

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8
Q

What are the advantages of UAV methods?

A
  • Only need an operator on the ground (safety)
  • Use low cost technologies whilst reaching high level of complexity
  • Capability of fast real time data acquisition and the storage of all relevant flight data
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9
Q

What are the limitations of UAV methods?

A
  • Small payload; only small format/light cameras can be used for photos and videos
  • Low weight makes flight sensitive to harsh weather
  • Restrictions/permissions needed to be used in some areas (e.g. around electrified railway)
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10
Q

What are the principles behind acoustic inspection methods?

A

Materials ‘talk’ when they are in trouble.

Acoustic emission equipment can ‘listen’ to the sounds of cracks growing, fibres breaking, and more

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11
Q

Name the different types of acoustic methods

A
  • Chain Drag (mechanical)
  • Impact Echo (mechanical)
  • Ultrasonic Pulse Velocity
  • Ultrasonic Pulse Echo
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12
Q

What is the chain drag method used for?

A

Identifying cracks, delaminations and other surface defects, in combination with visual inspection

Effective in locating shallow delaminations on uncovered decks

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13
Q

What are the limitations of the chain drag method?

A
  • Requires lane closures
  • Labour intensive
  • Dependent on user and traffic volume (noise)
  • Can’t be used to locate delaminations in the concrete below bituminous material
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14
Q

Give an overview of the Impact Echo method

What materials is it used to test?

A

Uses impact-generated stress (sound) waves, which propagate through the material and are reflected by internal flaws and external surfaces

Used to test concrete and masonry structures

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15
Q

Give example uses of the Impact Echo method

A
  • Measuring the thickness of new highway pavements and concrete slabs
  • Bridge deck delamination detection
  • Finding the location and extent of flaws, including cracks, delaminations, voids in plain, reinforced, and PT concrete structures
  • Determining thickness/locating cracks and other defects in masonry structures (where the brick or block units are bonded together with mortar)
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16
Q

What are the advantages of the Impact Echo Method?

A
  • Not user intensive
  • Provides data regarding top and bottom surface delamination
  • Cost-effective; saves lots of money on repair/retrofit costs on bridges, retaining walls, and other large structures
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17
Q

What are the disadvantages of the Impact Echo Method?

A
  • Requires lane closures
  • Interpretation of results requires experience
18
Q

Give an overview of (general) ultrasonic testing

A
  • Ultra-high frequency sound introduced
  • If sound hits a material with a different acoustic impedance, some of it is reflected (and presented on display)
  • Distance to the reflector determined by knowing the speed of the sound and the time taken for it to return
19
Q

What are the most common sound frequencies used in UT?

How do lower frequencies perform with respect to sensitivity and penetrating power?

A

Between 1.0 and 10.0 MHz

Lower frequencies have greater penetrating power but less sensitivity (ability to ‘see’ small indications)

20
Q

Give an overview of the Ultrasonic Pulse Velocity Method

A
  • Ultrasonic pulse of 50 to 54kHz produced by electro-acoustical transducer
  • Measures travel time T of the pulse; with path length L, finds the pulse velocity (V = L/T)
  • The material is held in contact with one surface of the concrete member under test, and receives the same pulse by a similar transducer in contact at the other end
  • Ultrasonic pulse velocity depends on the density and elastic material properties
21
Q

What is the Ultrasonic Pulse Velocity method used for?

A
  • Qualitative assessment of strength of concrete/its gradation in different locations
  • Any discontinuity in the cross-section (cracks, cover concrete delamination etc)
  • Depth of surface cracks
22
Q

What pulse velocity gives an excellent concrete quality grade?

What is done if the results indicate the concrete quality is ‘doubtful’

A

Above 4.5 km/second

If doubtfoul (below 3.0), a core test is done

23
Q

What are the limitations of the Ultrasonic Pulse Velocity method?

A
  • High operator skill needed
  • Defects may be masked in certain materials (e.g. austenitic steel; large grain size found in welds can cause attenuation)
  • Misreading of signals can result in unnecessary repairs
24
Q

Give an overview of the Ultrasonic Pulse Echo method

What materials is it used on?

A
  • Very commonly used for inspecting steel structures
  • Mechanical waves (ultrasound) generated by a piezo-magnetically excited element at a frequency between 2 to 5 MHz
  • Can detect cracks and determine crack depth with a high degree of accuracy
25
Q

What are the uses of the Ultrasonic Pulse Echo method?

A
  • Determining cracks/crack depth
  • Identification of internal defects in welds, metal, plastics, ceramics, glass
  • Examination of plates, castings and forgings
26
Q

What are the limitations of the Ultrasonic Pulse Echo method?

A
  • UT testing has a dead zone; near surface cracks will be missed in thin steel plates
  • Highly skilled operators required
  • Surface must be accessible
  • Requires a coupling medium to promote the transfer of sound energy into specimen
  • Difficult to inspect rough/irregular/non-homogenous, and cast iron/other coarse grained materials
27
Q

List the different types of electromagnetic testing methods

A
  • Ground Penetrating Radar (GPR)
  • Magnetic Tomography Technology
  • Covermeter
28
Q

How does the GPR method work?

A
  • Polarised pulses of EM energy transmitted into ground
  • Energy that is reflected back to the surface, due to a contrast in dielectric properties between adjacent materials, is recorded
  • GPR signal responds to variations in electrical properties (dielectric constant, conductivity) of subsurface materials; function of material type, moisture content, pore fluid type
  • Subsurface structures mapped by measuring the amplitude and travel time of reflected energy
29
Q

In GPR testing, what does the reflection of a material with high relativity permittivity result in?

A

This causes a phase shift of reflected signal of 180 degrees.

30
Q

What are GPR methods used for?

A
  • Very effective for investigating the integrity of concrete structures
  • Used in masonry arches (difficult in general to find methods for masonry)
  • Detection of reinforcement and tendon ducts, dowels and anchors
  • Voids, cracks and delaminations in concrete and masonry
  • Thickness measurements of concrete structures (that are only accessible from one side)
  • Locating internal steelwork in concrete (e.g. rebars)
  • Can be used as part of a quality assurance system; reducing high maintenance costs
31
Q

What are the limitations of GPR methods?

A
  • Requires lane closures
  • Interpretation of results requires experience
  • Size limitations (e.g. max thickness that can be measured is 0.5m)
  • Can’t investigate fresh and setting concrete (high moisture content causes scattering effects due to absorption of EM waves)
32
Q

What is the name of the Magnetic Tomography Technology device that can be used on fresh concrete, and how does it work?

A
  • MIT Scan-2
  • Locates dowel bars placed for all jointed concrete pavements
  • In one scan, location and alignment of all dowels along the entire joint determined
  • Extremely accurate (multiple sensors and innovative data interpretation software)
33
Q

Give an overview of how Cover Meter devices work

A

The device emits an EM pulse and detects the magnetic field induced in metal objects

34
Q

What are the uses of Cover Meter devices?

A
  • Mainly used for locating reinforcement in concrete structures and determining the depth of concrete cover
  • Making drawings for old buildings
  • Drilling and core cutting
  • Corrosion analysis
35
Q

What are the limitations of Cover Meter (and MIT Scan-2) devices?

A
  • Older devices are only capable of detecting metals close to the concrete surface
  • Presence of other metal affects measurement results
  • MIT Scan-2 requires the diameter and length of the bars to be known, and that a calibration is performed using the specific dowel bar
36
Q

Name a thermal NDT method, and what is it used for?

A

Infrared Thermography (IRT)

Used for inspection of bridge decks with a vehicle based system

37
Q

Give an overview of the Infrared Thermography (IRT) method

A
  • Vehicle based system that utilises an advanced thermographic camera (and advanced data acquisition/image processing software) to give accurate detection rates in the location and size of deteriorated concrete areas
  • Natural cooling and heating of deck produces temperature differentials at delamination
38
Q

What are the advantages of the Infrared Thermography (IRT) method?

A
  • Cost effective
  • Penetradar has improved upon current methods (of IRT inspection) using advances in camera technology
  • Streamlined data collection and enhanced analysis
39
Q

What are the limitations of the Infrared Thermography (IRT) method?

A
  • The results are affected by sun exposure and time of day
  • Depth of delamination
  • Interpretation of results requires experience
40
Q

List three types of electrochemical inspection methods

A
  • Half Cell Potential
  • Electrical Resistivity
  • Polarisation Resistance
41
Q

Give an overview of the Half Cell Potential inspection methods

A
  • Used to determine the probability of corrosion within the rebar in RC structures
  • Measures the potential difference between reference half cell and reinforcing
  • Gives an indirect indication of delamination
42
Q

What are the limitations of the Half Cell Potential (and general electrochemical) inspection methods?

A
  • Requires lane closures
  • Somewhat labour intensive
  • Interpretation of results require experience
  • Requires drilling in deck to expose reinforcement
  • Doesn’t provide good data regarding the corrosion state of embedded reinforcement