Module 10 Flashcards
The development in the field of APIs, excipients and _______ machines during the past decades has made _______ manufacturing a science and the ______ the most commonly used dosage form.
tablets
The ease of manufacturing, convenience in administration, accurate dosing, and
stability compared to oral liquids, tamper-proofness compared to capsules, safe
compared to parenteral dosage forms makes it a popular and versatile dosage form.
tablets
Tablets have been produced for more than 150 years. The first tableting machine, developed
by ________ in 1972, was a manually operated ___________.
Brockedon; single - punch machine
Currently high - speed tableting machines can produce more than a _________ tablets per hour.
million
________ can be defined as any machine capable to produce tablets.
Tablet production systems
They include tableting machines for production and research as well as _________ which are able to mimic the production processes of
tableting machines of different size and velocity in order to facilitate scale - up.
tableting machine simulators
The amount of drug in the _____ of development still makes the use of small tableting machines necessary.
early stages
Thus, before final production a _____ from small machines useful for the production of single tablets to high - speed machines is
necessary.
scale - up
Not all pharmaceutical ingredient is capable of _________.
compression
Excellent properties for compression
AR: 25 - 30
CI: <10
HR: 1.00 - 1.11
Good properties for compression
AR: 31 - 35
CI: 11-15
HR: 1.12 - 1.18
Fair properties for compression
AR: 36 - 40
CI: 16-20
HR: 1.19 - 1.25
Passable properties for compression
AR: 41 - 45
CI: 21-25
HR: 1.26 - 1.34
Poor properties for compression
AR: 46 - 55
CI: 26-31
HR: 1.35 - 1.45
Very poor properties for compression
AR: 56 - 65
CI: 32-37
HR: 1.46 - 1.59
Very very poor properties for compression
AR: >66
CI: >38
HR: >1.60
Three well known methods for tablet manufacturing
- Wet-granulation
- Dry-granulation (roller compaction)
- Direct compression
________ is the process of particle enlargement by agglomeration technique.
Granulation
It is one of the most significant unit operations in the production of pharmaceutical dosage forms, mostly tablets and capsules.
Granulation
Granulation process transforms fine powders into _______ granules
that are easy to compress.
free-flowing, dust-free
Granulation poses numerous challenges due to high quality requirement of the formed
granules in terms of: (2)
- content uniformity; and
- physicochemical properties such as granule size, bulk density, porosity, hardness,
moisture, compressibility, etc. together with physical and chemical stability of the
drug.
Granules are produced: (5)
- to enhance the uniformity of the API in the final product,
- to increase the density of the blend so that it occupies less volume per unit weight for
better storage and shipment, - to facilitate metering or volumetric dispensing,
- to reduce dust during granulation process to reduce toxic exposure and process-
related hazards, and - to improve the appearance of the product.
The ideal characteristics of granules include (4)
- spherical shape for improved flow,
- narrow particle size distribution for content uniformity and volumetric dispensing,
- sufficient fines to fill void spaces between granules for better compaction and
compression characteristics, and - adequate moisture and hardness to prevent breaking and dust formation during
process.
The most widely used process of agglomeration in the pharmaceutical industry.
Wet granulation
Wet granulation process involves wet massing of the powder blend with a __________.
granulating liquid
______ is used a granulating liquid (e.g., ethanol, isopropanol, other
alcohol aqueous solutions).
Volatile solvent
Wet granulations steps
- Spraying (binder droplets and powders)
- Moistening (liquid bridge)
- Solidifying (solid bridge)
- Finished agglomerate (snowball structure)
Important steps involved in wet granulation (5):
i) Mixing of the drug(s) and excipients
ii) Preparation of binder solution
iii) Mixing of binder solution with powder mixture to form wet mass
iv) Drying of moist granules
v) Mixing of screened granules with disintegrant, glidant, and lubricant
Advantages of wet granulation (8)
(a) permits mechanical handling of powders without loss of mix quality;
(b) improves the flow of powders by increasing particle size and sphericity;
(c) increases and improves the uniformity of powder density;
(d) improves cohesion during and after compaction;
(e) reduces air entrapment;
(f) reduces the level of dust and cross-contamination;
(g) allows for the addition of a liquid phase to powders (wet process only); and
(h) Makes hydrophobic surfaces hydrophilic.
Limitations of wet granulation (5)
i) The greatest disadvantage of wet granulation is its cost. It is an expensive process
because of labor, time, equipment, energy and space requirements.
ii) Loss of material during various stages of processing.
iii) Stability may be major concern for moisture sensitive or thermo labile drugs.
iv) Multiple processing steps add complexity and make validation and control difficult.
v) An inherent limitation of wet granulation is that any incompatibility between
formulation components is aggravated.
_____ or ______ is a new development in the wet granulation technique that involves the immersion of the dry powder formulation into the binder liquid followed by controlled breakage to form granules.
Reverse wet granulation; reverse-phase wet granulation
The advantages of reverse wet granulation over conventional wet granulation include small
and _______ granules with improved __ properties, uniform wetting and erosion of the granules.
spherical-shaped; flow
This technique could be suitable for_______drugs because of the intimate association between a drug and the polymer.
poorly water-soluble
In ________ as a new wet granulation technique, water steam is used as binder instead of
traditional liquid water as granulation liquid.
steam granulation
The advantages of steam granulation include the higher ability of the steam to distribute uniformly and diffuse into the powder particles, production of
spherical granules with _____, and shorter processing time, eco-
friendly (no involvement of _____).
larger surface area; organic solvents
________, spray freezing and subsequent freeze drying, involves spraying droplets of a liquid slurry or suspension into liquid nitrogen
followed by freeze-drying of the frozen droplets.
Freeze granulation technology
By spraying a powder suspension into ________, the drops are instantly frozen into granules, and
in the subsequent freeze drying process, the granules are dried by _______ of ice without any
segregation effects.
liquid nitrogen; sublimation
In ________ process the powder mixture is compressed without the use of heat and solvent. It is the least desirable of all methods of granulation.
dry granulation
The two basic procedures are to form a compact material by _________ and then to _____ the compact to obtain granules.
compression; mill
The more widely used method for dry granulation is _____, where the powder is recompressed and the
resulting tablet or _______ are milled to yield the granules.
slugging; slug