Mixing lecture 19 Flashcards

1
Q

Define positive mixture:

A

components mix spontaneously and irreversibly by diffusion, like 2 miscible liquids. energy can be put in to speed the process up

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2
Q

Define negative mixture:

A

components tend to separate so constant energy is required to get the 2 substances to mix, reversible so may sediment

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3
Q

Define neutral mixture:

A

the substances have no tendency to mix or separate spontaneously. energy is required to separate it

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4
Q

Define random mixture:

A

a PERFECT mix, where any/all of the particles will have the same conc of API and excipients

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5
Q

Define ordered mixture:

A

components are not independent of each other, where the substances cohesively snd adhesively bind
CAN be better than a random mix

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6
Q

What is the importance of mixing?

A
  • to ensure distribution of API and excipients
  • to ensure quality (tested by scale of scrutiny)
  • for dosage and safety
  • guarantee drug release with the desired rate
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7
Q

Define scale of scrutiny:

A

the quantity required to test the quality of a mixture (usually one dose e.g. a single tablet)

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8
Q

How does particle size cause segregation?

A

the smaller the particle, the more it segregates as it falls through the voids between larger particles

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9
Q

How does particle density cause segregation?

A

the higher the density, the more it segregates (gravity). small and dense particle are most likely to segregate

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10
Q

How does particle shape cause segregation?

A

the rounder, the more segregation occurs as they mix very well but also ‘unmix’ very well.
non spherical have greater SA:V ratio so increased cohesive effects

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11
Q

How can ordered mixing lead to segregation? although rare

A
  • difference sized coarse particles
  • an added external stress
  • active sites of coarse particles surface compete with other materials than the fine particles
  • coarse particles are not sufficient enough to interact with the finer ones
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12
Q

What are the 3 mechanisms of mixing powders?

A
  • convection = quick, transfer of large particles through the powder bed
  • shear = flows of one layer of material over another layer resulting in moving layers at diff speeds. this is preferred with particles who have a tendency to aggregate
  • diffusion = movement of individual particles to achieve a true random mix
    ALL HAPPEN IN ONE MIXING PROCESS
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13
Q

What 3 things should you consider when mixing solids?

A
  • sequential adding of components slowly
  • volume of powder should be adequate for the mixer used
  • analyse the mixture after the mixing to identify probs such as segregation
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14
Q

Describe a tumbling mixer for mixing of solids:

A
  • can have an intermediate container
  • rotate about an axis with controlled speed
  • powder weight ranges from 50g to 100kg
  • powder mixture should occupy 1/2 to 2/3 of the mixer volume
  • used in the blending of excipients prior to tableting
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15
Q

What kind of mixing occurs when a tumbling mixer is used?

A
  • with a correct speed set, shear mixing occurs

- with movement, powder dilates allowing particles to move so, diffusive mixing occurs

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16
Q

how does an increase in viscosity affecting the mixing process of liquids and suspensions?

A

the higher the viscosity, the more difficult it is to mix and the longer it takes
however, particle sedimentation rate is reduced so the suspension is more homogenous

17
Q

What are the 3 methods for mixing liquids?

A
  1. bulk transport = quick
  2. turbulent = constant change in speed and direction
  3. molecular diffusion = across a conc gradient
18
Q

What is a propeller mixer used to mix? and how does it work

A

liquids and suspensions

- angle blades to promote fluid movement in axial and radial direction

19
Q

How are semi solids mixed?

A

by planetary mixers

  • only shear mixing occurs (not diffusion)
  • high risk of ‘dead spot’ with non-mixed materials
20
Q

How can you minimise segregation?

A
  • similar size of drug and excipients
  • use size smaller than 30um (although this can lead to aggregation)
  • control the shape
  • select components with similar densities
  • granulate the mixture
  • reduce mechanical stresses
  • use of ordered mixtures