Millwright Section 2: Grinders Flashcards

1
Q

When grinding what safety equipment should you wear?

A

Safety glasses AND a face shield

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2
Q

What is considered “hand grinding machines”

A

Bench or pedestal grinder, where the work is held and guided by hand

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3
Q

What is the typical speed of a bench grinder?

A

1750 rpm

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4
Q

What are two advantages of a side wheel grinder

A

The grinding face is flat, and the angle of the work rest to the face of the wheel does not change with wear

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5
Q

What is the most common abrasive in grinding wheels?

A

Aluminum oxide, aluminum oxide makes up 75% of all grinding wheels

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6
Q

What is silicon carbide used for?

A

Grinding high density materials such as, cemented carbide, stone, and ceramic

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7
Q

What is cubic boron nitride used for?

A

Grinding space age material

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8
Q

What is “hardness”

A

The ability of a material to scratch or penetrate another material

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9
Q

What is heat resistance?

A

The ability of a material to withstand the heat of grinding with out becoming dull

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10
Q

What is “toughness”

A

The ability of a material to resist impact and pressures created during grinding

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11
Q

What is “friability”

A

The ability of a material to fracture under stress along certain cleavage lines so as the cutting edges become dull, part of the grain breaks off and presents new material

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12
Q

What is the designated letter for a “vitrified” bond

A

“V” and they are used In 50% of all wheel and are used for speeds up to 6500 rpm

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13
Q

What is the designated letter for a “resinoid” bond

A

“B” and they are used in 33% of all wheels and are good for rpm from 9500 to 1600

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14
Q

What is the designated letter for “rubber”

A

“R” and they are good up to 16000 rpm

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15
Q

What should you set the gap at between your grinding wheel and tool rest?

A

1/16”

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16
Q

What is the maximum gap allowed between a grinding wheel and its tool rest?

A

1/8”

17
Q

What distance distance from the wheel should the spark guard be adjusted from the wheel?

A

1/16” to 1/4”

18
Q

What is a good way of checking for cracks in a grinding wheel?

A

Do a ring test

19
Q

What is a blotter on a grinding disc?

A

A blotter is a peace of paper on the side of the grinding wheel land has all the information of the wheel on it.

20
Q

What does it mean when you “dress” a grinding wheel?

A

You’re removing the top layer of dull abrasive particles to expose fresh ones beneath

21
Q

Flanges should be at least ____ the size of the grinding wheel

A

1/3