Mechanics of Materials and Material Properties Flashcards

Refresh concepts for the FE Mechanical Exam

1
Q

Front (Question)

A

Back (Answer)

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2
Q

What are the main types of beams considered in shear and moment diagrams?

A

Common types include simply supported, fixed, and cantilever beams.

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3
Q

How does Mohr’s circle assist in failure analysis?

A

Mohr’s circle helps visualize and calculate principal stresses and their orientations, critical in assessing stress conditions that may lead to failure.

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4
Q

Describe the effects of axial loads on material properties.

A

Axial loads cause normal stress and strain, potentially altering mechanical properties such as stiffness and ductility.

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5
Q

What is the significance of the neutral axis in bending?

A

The neutral axis is the fiber in beam sections that experiences no stress during bending.

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6
Q

How is shear stress distributed in a circular shaft under torsional load?

A

Shear stress in a circular shaft under torsion is maximum at the surface and zero at the axis.

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7
Q

Define the polar moment of inertia and its relevance to torsional loads.

A

The polar moment of inertia measures resistance to torsional deformation, critical for shaft design.

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8
Q

Explain how temperature changes cause stress in materials.

A

Temperature changes can cause expansion or contraction, leading to thermal stress if deformation is constrained.

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9
Q

What is superposition of stresses in combined loading?

A

Superposition involves adding individual stress components from different loads to determine the total stress state in a member.

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10
Q

How are deformations measured in materials testing?

A

Deformations can be measured using devices like strain gauges, which monitor changes in material length under load.

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11
Q

What factors affect the buckling of columns?

A

Factors include the column’s material properties, cross-sectional area, length, and end conditions.

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12
Q

Describe a statically indeterminate system.

A

A statically indeterminate system has more unknown supports or internal forces than available equilibrium equations.

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13
Q

What are the chemical properties of materials important in engineering?

A

Chemical properties include reactivity, corrosion resistance, and chemical stability under operational conditions.

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14
Q

How do electrical properties affect material selection?

A

Electrical properties like conductivity and resistivity determine a material’s suitability for electrical and electronic applications.

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15
Q

What defines mechanical properties of materials?

A

Mechanical properties include strength, hardness, ductility, and toughness, indicating how materials respond to mechanical forces.

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16
Q

How is thermal conductivity important in material selection?

A

Thermal conductivity affects a material’s ability to conduct heat, crucial in applications like heat exchangers and thermal insulation.

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17
Q

What is shown in a stress-strain diagram?

A

It shows the relationship between stress and strain under applied forces, illustrating elastic and plastic behavior.

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18
Q

Differentiate between ferrous and nonferrous metals.

A

Ferrous metals contain iron, are typically magnetic, and prone to corrosion; nonferrous metals do not contain iron and are more resistant to corrosion.

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19
Q

Why are composites considered engineered materials?

A

Composites are engineered for specific properties, combining two or more materials to achieve performance not possible with individual components.

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20
Q

List some common manufacturing processes.

A

Common processes include casting, forging, machining, and joining.

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21
Q

What is the significance of phase diagrams in materials science?

A

Phase diagrams show the stable phases of a material under different conditions of temperature and pressure, guiding heat treatment and alloy design.

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22
Q

How does corrosion control impact material lifespan?

A

Effective corrosion control extends the lifespan of materials by reducing degradation in aggressive environments.

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23
Q

What are the primary considerations in materials selection?

A

Considerations include mechanical properties, cost, availability, environmental impact, and compatibility with other materials.

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24
Q

How is fatigue different from fracture in failure mechanisms?

A

Fatigue results from cyclic stress, causing progressive structural damage, while fracture is the separation of a body into two or more pieces under stress.

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25
Q

What is creep in materials, and what factors influence it?

A

Creep is the time-dependent permanent deformation under constant load, influenced by temperature, material type, and time.

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26
Q

Describe the method for constructing shear and moment diagrams.

A

Constructing diagrams involves calculating shear and moment values at key points along the beam, based on applied loads and support conditions.

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27
Q

How does the axial load affect the stress and strain in a material?

A

Axial loads cause uniform normal stress across the cross-sectional area, resulting in elongation or compression.

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28
Q

What is the role of Mohr’s circle in stress analysis?

A

Mohr’s circle provides a graphical method to determine principal stresses, maximum shear stresses, and their orientations.

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29
Q

Explain the role of the bending stress equation in beam design.

A

The bending stress equation relates the bending moment, material properties, and cross-sectional geometry to calculate the stress in a beam.

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30
Q

What does Mohr’s circle represent in stress analysis?

A

Mohr’s circle graphically represents the state of stress at a point, showing principal stresses and maximum shear stresses.

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31
Q

How do axial loads affect stress and strain in materials?

A

Axial loads cause normal stress (compression or tension) and corresponding strain along the axis of the material.

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32
Q

What is the importance of understanding bending loads in materials?

A

Understanding bending loads is crucial for predicting the stress distribution and potential failure points in structural elements like beams.

33
Q

Describe the stress caused by torsional loads.

A

Torsional loads induce shear stress perpendicular to the radius, affecting the material’s ability to resist twisting forces.

34
Q

How does shear affect materials structurally?

A

Shear forces cause sliding failure along the plane of the force, critical in beam, bolt, and soil design.

35
Q

Explain the impact of temperature changes on material stress.

A

Temperature changes can expand or contract materials, causing thermal stress if the material is constrained.

36
Q

What are the challenges of combined loading in structural design?

A

Combined loading involves multiple types of stresses simultaneously, complicating analysis and increasing the risk of failure.

37
Q

How are deformations analyzed in engineering?

A

Deformations are analyzed using strain measurements, which reflect the material’s response to stress and load conditions.

38
Q

What factors influence column buckling?

A

Column buckling is influenced by the material’s modulus of elasticity, moment of inertia, length, and end conditions.

39
Q

Define statically indeterminate systems.

A

Statically indeterminate systems are structures where the internal forces cannot be determined by static equilibrium equations alone.

40
Q

What properties are considered in mechanical material properties?

A

Mechanical properties include elasticity, plasticity, toughness, hardness, and strength.

41
Q

How are stress-strain diagrams used in material testing?

A

Stress-strain diagrams help identify material properties like yield strength, ultimate strength, and ductility.

42
Q

What distinguishes ferrous metals in material science?

A

Ferrous metals primarily contain iron, making them prone to rusting but also magnetic and strong.

43
Q

What are the typical uses of nonferrous metals?

A

Nonferrous metals are used where lighter weight, higher conductivity, or corrosion resistance are needed, such as in electronics or aircraft.

44
Q

Why are engineered materials like composites and polymers important?

A

Engineered materials offer tailored properties that can achieve performance not possible with natural materials, such as high strength-to-weight ratios.

45
Q

Describe the relevance of phase diagrams in materials engineering.

A

Phase diagrams provide information on the stability of phases at different temperatures and compositions, guiding alloy design and heat treatment.

46
Q

How does material selection impact product performance and cost?

A

Material selection directly affects the product’s mechanical performance, durability, manufacturability, and overall cost.

47
Q

What are common methods for controlling corrosion?

A

Common methods include coatings, corrosion inhibitors, cathodic protection, and material choice.

48
Q

How do thermal failure mechanisms impact materials?

A

Thermal failure mechanisms like thermal fatigue occur due to cyclic thermal stresses, leading to cracking and failure.

49
Q

Explain the significance of fatigue in engineering materials.

A

Fatigue leads to failure under cyclic stress, lower than the material’s static failure stress, and is critical in design of rotating machinery and structural components.

50
Q

What is fracture toughness in material science?

A

Fracture toughness measures a material’s resistance to crack propagation, critical for assessing performance under stress.

51
Q

How does creep affect materials under high temperature?

A

Creep causes materials to deform slowly under constant stress, especially at high temperatures, affecting long-term stability and strength.

52
Q

What is the role of chemical properties in material selection?

A

Chemical properties influence a material’s reactivity and stability, affecting its suitability in various environments.

53
Q

How does electrical conductivity affect materials in applications?

A

Electrical conductivity determines a material’s ability to conduct electricity, crucial for electrical and electronic applications.

54
Q

What are the benefits of using polymers in manufacturing?

A

Polymers offer versatility, light weight, corrosion resistance, and ease of fabrication, beneficial in many industries.

55
Q

How is the manufacturing process selection crucial in engineering?

A

The manufacturing process affects the material properties, production speed, and cost, influencing the overall quality and feasibility of the product.

56
Q

Describe the impact of heat treating on metal properties.

A

Heat treating can alter the microstructure of metals, enhancing properties like strength, hardness, and ductility.

57
Q

How are phase transformations used to improve material properties?

A

Phase transformations, controlled through heat treating, alter the microstructure to enhance properties like toughness and wear resistance.

58
Q

A. Shear and moment diagrams

A

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59
Q

B. Stress transformations and Mohr’s circle

A

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60
Q

C. Stress and strain caused by axial loads

A

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61
Q

D. Stress and strain caused by bending loads

A

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62
Q

E. Stress and strain caused by torsional loads

A

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63
Q

F. Stress and strain caused by shear

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64
Q

G. Stress and strain caused by temperature changes

A

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65
Q

H. Combined loading

A

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66
Q

I. Deformations

A

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67
Q

J. Column buckling

A

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68
Q

K. Statically indeterminate systems

A

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69
Q

A. Properties (e.g., chemical, electrical, mechanical, physical, thermal)

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70
Q

B. Stress-strain diagrams

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71
Q

C. Ferrous metals

A

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72
Q

D. Nonferrous metals

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73
Q

E. Engineered materials (e.g., composites, polymers)

A

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74
Q

F. Manufacturing processes

A

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75
Q

G. Phase diagrams, phase transformation, and heat treating

A

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76
Q

H. Materials selection

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77
Q

I. Corrosion mechanisms and control

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78
Q

J. Failure mechanisms (e.g., thermal failure, fatigue, fracture, creep)

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