Mechanical Operations Part 2 Flashcards
Which of the following gives the crushing energy required to create new surface?
Taggarts rule
Fick’s law
Rittinger’s law
none of these
Rittinger’s law
In filtration, the use of ‘filter aid’ helps in
reducing the filtration pressure.
accelerating the rate of filtration.
deplugging the filter medium.
enhancing the cake porosity in case of a dense impermeable cake.
deplugging the filter medium.
Gizzlies are used for separating __________ solids.
coarse
fine
any size
none of these
fine
Which of the following clay mixing devices is vacuum operated for deairation of clay?
Banbery mixer
Pug mil
Muller-mixer
None of these
Pug mil
Pick out the material having minimum Rittinger’s number.
Calcite
Pyrite
Quartz
Galena
Quartz
__________ mills are termed as impactors.
Hammer
Cage
Rolling-compression
none of these
Hammer
In case of a revolving mill, wet grinding compared to dry grinding
requires more energy.
has less capacity.
complicates handling & classification of the product
none of these.
none of these.
To get a fine talc powder from its granules, the equipment used is
roller crusher
ball mill
jaw crusher
gyratory crusher
ball mill
For a cyclone of diameter 0.2 m with a tangential velocity of 15 m/s at the wall, the separation factor is
2250
1125
460
230
230
Separation factor = v^2/ rg
Sf = (15)^2 / (0.2/2)(9.81)
Sf = 230
Width and speed of a conveyor belt depends upon the __________ of the material.
lump size
bulk density
both (a) & (b)
neither (a) nor (b)
both (a) & (b)
Higher is the mesh number, smaller will be the aperture size of the screen. It means that the aperture size of a 200 mesh screen will be smaller than that of 20 mesh screen. This is valid for
British standard screens.
German standard screens (DIN 1171) etc.
American standard screens (ASTM and Tyler standard screens).
all (a), (b) and (c).
all (a), (b) and (c).
Pick out the wrong statement.
Cummulative analysis for determining surface area is preferred over differential analysis, because of the assumption that “all particles in a simple fraction equal in size” is not needed for cummulative anslysis unlike differential anlaysis.
A gate diagram is a plot of cummulative percent by weight undersize vs. the reciprocal of diameter, in which the area beneath the curve represents the surface.
Capacity of crusher in choke feeding is increased.
Rolling of pebbles/balls from top to bottom of the heap in tumbling mills is called ‘cascading and throwing of the balls through the air to the toe of the heap is called ‘cataracting’.
Capacity of crusher in choke feeding is increased.
Which of the following size reduction equipments employs mainly attrition for ultrafine grinding?
Jet mills
Fluid energy mill
Micronizer
all (a), (b) and (c)
all (a), (b) and (c)
Tank filter (e.g., Nutsch filter) is
a high pressure filter.
a continuous filter.
used for small scale filtration work.
a leaf filter.
used for small scale filtration work.
In bag filters, filter fabrics are never made of
metallic wire woven mesh
polyester fibres
cotton fibres
nylon fibres
metallic wire woven mesh
Use of ‘grinding aids’ is done in __________ grinding.
dry
wet
ultrafine
intermediate
dry
Height of liquid in agitation tank is normally maintained equal to the tank diameter. However, if the tank is too tall and a large liquid hold up is desired, then two or more impellers mounted on the same shaft may be used. The clearance between the tank bottom and the bottom most impeller should be about (where, D = impeller diameter)
0.5 D
D
1.5 D
2 D
D
Which of the following is the most suitable filter for separation of abrasive solids suspended in a corrosive liquid?
Sand bed filter
Plate and frame filter press
Vacuum filter
Batch basket centrifuge.
Vacuum filter
All resistances during washing of cake
increases
decreases
remain constant
none of these
remain constant
A __________ mixer resembles a ball mill without balls.
banbery
pug mill
tumbling
pan
tumbling
__________ conveyor is the most suitable for short distance transportation of non-abrasive loose materials like garbage, grain, food wastes etc.
Flight
Screw
Drag
Belt
Flight
As the product becomes finer, the energy required for grinding
decreases
icreases
is same as for coarser grinding
is 1.5 times that for coarser grinding
icreases
Gyratory crushers compared to the reciprocating jaw crushers
have greater capacity per unit of discharge area.
crush intermittantly.
are less suitable for coarse materials
have less steady power consumption.
have greater capacity per unit of discharge area.
The important dimensional group involved in the power requirement calculation in mixing operation is the __________ number.
Reynold’
Froude
both (a) & (b)
neither (a) nor (b)
both (a) & (b)
At low Reynold’s number, the power (P) required for agitating a fluid in a stirred tank becomes independent of inertial forces. In this limit, indicate which of the following relations is satisfied:
Po = rho/rhoN3 D5 : Power number
Re = rho N D2/u: Reynold’s number
N is the impeller rotational speed, and D is the impeller diameter.
Po is proportional to Re-1.0
Po is proportional to Re0.0
Po is proportional to Re0.5
Po is proportional to Re1.0
Po is proportional to Re-1.0
Which of the following grinding mills has the horizontally arranged rods as the grinding elements thereby delivering more uniform granular products with minimum fines?
a high pressure filter.
Rod mill
Pebble mill
Tube mill.
Rod mill
Rittinger’s crushing law states that
work required to form a particle of any size is proportional to the square of the surface to volume ratio of the product.
work required to form a particle of a particular size is proportional to the square root of the surface to volume ratio of the product.
work required in crushing is proportional to the new surface created.
for a given machine and feed, crushing efficiency is dependent on the size of the feed & product.
work required in crushing is proportional to the new surface created.
Mechanical conveyors which push the material along an endless trough or tube are called scrappers. Which of the following conveying equipments comes under the category of ‘scrappers’?
Bucket conveyor
Flight conveyor
Screw conveyor
Both (b) and (c)
Both (b) and (c)
Sphericity of pulverised coal is
1
<1
>1
infinite
<1
The reduction ratio for fine grinders is
5~10
10~20
20-40
as high as 100
as high as 100
Which of the following is the hardest material?
Calcite
Quartz
Corundum
Gypsum
Corundum
General mechanism of size reduction in intermediate and fine grinder is by
cutting action.
compression.
compression and tearing.
impact and attrition.
impact and attrition.
A straight line is obtained on plotting reciprocal of filtration rate vs. the volume of filtrate for __________ flow of filtrate.
compressible cakes and laminar
incompressible cake and laminar
compressible cake and turbulent
incompressible cake and turbulent
incompressible cake and laminar
The work index in Bond’s law for crushing of solids has the following dimensions
no units (dimensionless)
kWh/ton
kW/ton
kWh.m1/2/ton
kWh/ton
Ore concentration by jigging is based on the difference in the __________ of the particles.
specific gravities
wettabilit
shape
none of these
specific gravities
Size measurement of ultrafine particles can be best expressed in terms of
centimetre
screen size
micron
surace area per unit mass
surace area per unit mass
Reduction ratio of crushers is the
ratio of feed opening to discharge opening.
ratio of discharge opening to feed opening.
determining factor for minimum dia of the feed and the product.
none of these.
ratio of feed opening to discharge opening.
Which is a secondary crusher for a hard & tough stone?
Jaw crusher
Cone crusher
Impact crusher
Toothed roll crusher
Cone crusher
Which of the following equations is Rittinger’s crushing law ? (where P = power required by the machine, m = feed rate, k = a constant = volume surface mean diameter of feed & product respectively.)
P/m = K/sqrtDp
P/m = K . ln (Dsa-Dsb)
P/m = K . (1-Dsb - 1-Dsa)
none of these.
P/m = K . (1-Dsb - 1-Dsa)
Cyclones are used primarily for separating
solids
solids from fluids
liquids
solids from solids
solids from fluids
There is practically no alternative/competitor to __________ in the beneficiation treatment of sulphide ores.
classification
tabling
jigging
froth floatatio
froth floatatio
Separation of isotopes is generally done using a/an __________ centrifuge.
ultra
disk-bow
both (a) & (b)
neither (a) nor (b)
ultra
Temperature of the product during ultrafine grinding
increases
decreases
remains constant
may increase or decrease ; depends on the material being ground
increases
Reciprocating screens are normally inclined at an angle of 5 with the horizontal and employ gyratory motion at feed end & reciprocating motion at the discharge end. They are not suitable for the screening of the
light metal powder down upto 4 meshsize.
dry chemicals.
heavy tonnages of rocks or gravel.
owdered food & granular materials.
heavy tonnages of rocks or gravel.
In a ball mill, the volume occupied by the balls (when the mill is stopped) is about __________ percent of the volume of the mill.
35
50
70
85
50
Separation of materials of the same density based on their sizes by using then-different rates of flow is called
sortin
sizing
flocculation
elutriation
sizing
Molten ammonium nitrate is mixed with ground limestone in fertilizer plant in a
pug mill
mixer-extruder
banbury mixer
muller mixer
pug mill
Molten…Limestone…Fertilizer…Pug
Agglomeration of individual particles into clusters (flocs) is called flocculation. To prevent flocculation, the most commonly used dispersing agents are
carbonates
sulphates
silicates & phosphates
bi-carbonates
silicates & phosphates
For a sphere falling in the constant drag co-efficient regime, its terminal velocity depends on its diameter (d) as
d
srt d
d2
1/d
d2
With increase in the capacity of screens, the screen effectiveness
remains unchange
increases
decreases
decreases exponentially
decreases
As particle size is reduced
screening becomes progressively more difficult.
screening becomes progressively easier.
capacity and effectiveness of the screen is increased.
none of these.
screening becomes progressively more difficult.
Rittinger number which designates the new surface prduced per unit of mechanical energy absorbed by the material being crushed, depends on the
state or manner of application of the crushing force.
ultimate strength of the material.
elastic constant of the material
all (a), (b) and (c).
all (a), (b) and (c).
Dust collection efficiency of electrostatic precipitator can be as high as 99.9%. Maximum temperature and pressure of dust laden gas that can be cleaned in an electrostatic precipitator is respectively.
200 C and 5 atm.
1000 C and 10 atm.
500 C and 50 atm.
1000 C and 500 atm.
1000 C and 10 atm.
For efficient grinding, ball mills must be operated
at a speed less than the critical speed.
at a speed more than the critical speed.
at a speed equal to the critical speed
with minimum possible small balls
at a speed less than the critical speed.
In a size reduction crushing operation, the feed size is 10 to 50 mm, while the product size is 2 to 10 mm. This is a case of __________ crushing.
primary
secondary
fine
ultafine
fine
For spheres, the surface shape factor is given by (where, A = area, V = volume, and D = diameter)
π(=A/D²)
π/6(=V/D³)
AD/V
None of these.
π(=A/D²)
The reduction ratio for grinders is defined as(where, Df and Dp are average diameters of feed and product respectively).
Df/Dp
Dp/D
Df - Dp
none of these
Df/Dp