Mechanical Operations Part 1 Flashcards
Short distance transportation of grain, gravel, sand, ash, asphalt etc. is done by using a __________ conveyor.
flight
slat or drag
ribbon
screw
screw
Equivalent diameter of a particle is the diameter of the sphere having the same
ratio of surface to volume as the actual volume
ratio of volume to surface as the particle
volume as the particle
none of these
ratio of surface to volume as the actual volume
If dp is the equivalent diameter of a non-spherical particle, Vp its volume and sp its surface area, then its sphericity is phi-s is defined by
phi-s = 6 Vp/dp sp
phi-s = Vp/dp sp
phi-s = 6 dp Sp/Vp
phi-s = dp Sp/Vp
phi-s = 6 Vp/dp sp
Power required to drive a ball mill with a particular ball load is proportional to (where, D = diameter of ball mill )
D
1/D
D2.5
1/D2.5
D2.5
Pick out the wrong statement.
Recycled coarse material to the grinder by a classifier is termed as circulating load
Wear and tear in wet crushing is more than that in dry crushing of materials
Size enlargement (opposite of size reduction) is not a mechanical operation
A ‘dust catcher’ is simply an enlargement in a pipeline which permits the solids to settle down due to reduction in velocity of the dust laden gas
Size enlargement (opposite of size reduction) is not a mechanical operation
In continuous filtration (at a constant pressure drop), filtrate flow rate varies inversely as the
square root of the velocity
square of the viscosity
filtration time only
washing time only
square root of the velocity
For sizing of fine materials, the most suitable equipment is a
trommel
grizzly
shaking screen
vibrating screen
vibrating screen
Which of the following is not categorised as a “mechanical operation” ?
Agitation
Filtration
Size enlargement
Humidification
Humidification
Which of the following is a pressure filter?
Leaf filter (Moore filter)
Plate and flame filter
Rotary drum filter
Sand filter
Plate and flame filter
Tabular bowl centrifuges as compared to disk bowl centrifuges
operate at higher speed
employ bowl of larger diameter
can not be operated under pressure/vacuum
can’t be used for separation of fine suspended solids from a liquid
operate at higher speed
Pebble mills are tumbling mills widely used for grinding in the manufacture of paints & pigments and cosmetic industries, where iron contamination in the product is highly objectionable. Pebbles used in pebble mill are made of
bronze
stainless steel
flint or porcelain
concrete
flint or porcelain
Filter aids like asbestos, kieselguhr, diatomaceous earth etc. are used to increase the porosity of the final filter cake & reducing the cake resistance during filtration. Filter aid is
added to the feed slurry
precoated on the filter medium prior to filtration
separated from the cake by dissolving solids or by burning it off
all ‘a’, ‘b’&’c’
all ‘a’, ‘b’&’c’
Which of the following relationships between co-efficinet of friction (μ) between rock & roll and a (half of the angle of nip) of the particle to be crushed is correct?
μ > tan σ
μ ≥ tan σ
μ > tan 2σ
μ ≤ tan σ
μ ≥ tan σ
≥ co-efficienct rock&roll
Pick out the wrong statement pertaining to the roll crushers.
Maximum feed size determines the required roll diameter
For hard material’s crushing, the reduction ratio should not exceed 4
Both the rolls run necessarily at the same speed
Reduction ratio and differential roll speed affect production rate & energy consumed per unit of surface produced
Both the rolls run necessarily at the same speed
Which of the following is not an ultrafine grinder (colloid mill)?
Micronizers
Agitated mills and fluid energy mills
Toothed roll crusher
Hammer mills with internal classification
Toothed roll crusher
Two particles are called to be equal settling, if they are having the same.
size
specific gravity
terminal velocities in the same fluid & in the same field of force
none of these
terminal velocities in the same fluid & in the same field of force
Which of the following is the most suitable for handling fibrous and dense slurries?
Propeller agitator
Cone type agitator
Turbine agitator
Radial propeller agitator
Cone type agitator
__________ centrifuge is normally used in sugar mills.
Tubular bowl
Disc-bowl
Suspended batch basket
Perforated horizontal basket continuous
Suspended batch basket
Solid particles separation based on the difference in their flow velocities through fluids is termed as the
clarification
classification
elutriation
sedimentation
classification
Diatomaceous earth is a/an
explosive
filter aid
filter medium
catalyst
filter aid
The distribution given by microscopic analysis of powder is
number
length
area
volume
number
Number of particles in a crushed solid sample is given by (where, m = mass of particles in a sample, Vp = volume of one particle, rho= density of particles)
m/rho . Vp
m. rho/Vp
m . Vp/rho
Vp/m . rho
m/rho . Vp
For a non-spherical particle, the sphericity
is defined as the ratio of surface area of a sphere having the same volume as the particle to the actual surface area of the particle
has the dimension of length
is always less than 1
is the ratio of volume of a sphere having the same surface area as the particle to the actual volume of the particle
is defined as the ratio of surface area of a sphere having the same volume as the particle to the actual surface area of the particle
In washing type plate and frame filter press, the ratio of washing rate to the final filtrate rate is
4
1/4
1
1/2
1/4
Ball mills and tube mills with flint or porcelain balls are used for size reduction of
asbestos
rubber
non-metallic ores
limestone
non-metallic ores
Size reduction of __________ is accomplished in steam heated rollers and roll crushers.
resins
gums
hard rubber
waxes
hard rubber
The capacity of a belt conveyor depends upon two factors. If one is the cross-section of the load, the other is the __________ of the belt.
speed
thickness
length
none of these
speed
Which of the following is not a part of the Blake jaw crusher?
Hanger
Check plates
Toggles
Pitman
Hanger
NOT part Blake Jaw Hanger
If a force greater than that of gravity is used to separate solids & fluids of different densities, the process is termed as the
sedimentation
flocculation
dispersion
centrifugation
centrifugation
Filter aid is used to
increase the rate of filtration.
decrease the pressure drop
increase the porosity of the cake.
act as a support base for the septum.
increase the porosity of the cake.
Which of the following mineral dressing operations is termed as ‘comminution’?
Panning
Spiralling
Tabling
None of these
None of these
The capacity of a pneumatic conveying system depends upon the
bulk density of materials
pressure of the conveying air
pressure of the conveying air
all (a), (b) and (c)
all (a), (b) and (c)
Pick out the wrong statement.
Close circuit grinding is more economical than open circuit grinding
Cod oil, beef tallow or aluminium stearates are used as grinding aids in cement ‘industries’
The equipment used for the removal of traces of solids from a liquid is called a classifier
Size enlargement is a mechanical operation exemplified by medicinal tablet making
The equipment used for the removal of traces of solids from a liquid is called a classifier
wrong removal of traces - classifier
Gravity settling process is not involved in the working of a
hydrocyclone
classifier
dorr-thickener
sedimentation tank
hydrocyclone
Froth floatation is the most suitable for treating
iron ores
sulphide ores
quartzite
none of these
sulphide ores
The energy required per unit mass to grind limestone particles of very large size to 100 um is 12.7 kWh/ton. An estimate (using Bond’s law) of the energy to grind the particles from a very large size to 50 urn is
6.35 kWh/ton
9.0 kWh/ton
18 kWh/ton
25.4 kWh/ton
18 kWh/ton
Which of the following is the most suitable for cleaning of fine coal dust (<0.5 mm)?
Trough washer
Baum jig washer
Spiral separator
Froth floatation
Froth floatation
Pick out the correct statement:
Removal of iron from ceramic material is necessitated (by magnetic separation method) so as to avoid discolouration of ceramic products
The operating cost of shaking screen is more than that of a vibrating screen
Screen capacity does not depend upon the specific gravity of the minerals
Asphalt is best crushed using toothed roll crusher
The operating cost of shaking screen is more than that of a vibrating screen
Range of compressibility co-efficient of the commercial compressible cake obtained in filtration operation is
0.01 to 0.1
0.1 to 0.3
0.2 to 0.8
0.2 to 0.4
0.2 to 0.8
Highly viscous liquids & pastes are agitated by
propellers
turbine agitators
multiple blade paddles
none of these
multiple blade paddles
The value of ‘angle of nip’ is generally about
16 degrees
32 degrees
52 degrees
64 degrees
32 degrees
Size reduction of the __________ can be suitably done by ball mills, crushing rolls and rod mills.
metalliferrous ores
non-metallic ores
basic slags
asbestos & mica
metalliferrous ores
Sulphuric acid mist is arrested by using a __________ scrubber.
packed wet
hollow wet
venturi
cocurrent
venturi
SV sulphuric venturi
The main size reduction operation in ultrafine grinders is
cutting
attrition
compression
impact
attrition
In case of a hammer crusher,
crushing takes place by impact breaking.
maximum acceptable feed size is 30 cms.
reduction ratio can be varied by adjusting the distance from cage to hammers.
all (a), (b) and (c).
all (a), (b) and (c).
Jigging is a technique by which different particles can be
separated by particle size.
separated by particle density.
separated by particle shape.
mixed.
separated by particle size.
jigging size
Crushing of mineral particles is accomplished in a ‘cage mill’, when one or more alloy steel bars are revolved in opposite directions. It is a type of __________ mill.
impact
roll
vibratory
none of these
impact
Balls for ball mills are never made of
forged/cast steel
lead
cast iron
alloy steel
lead
200 mesh screen means 200 openings per
cm2
cm
inch
inch2
inch
__________ is the most commonly used ‘filter aid’.
Diatomaceous earth
Fuller’s earth
Vermiculite
Semi-plastic clay
Diatomaceous earth
Energy consumed for crushing one ton of material ranges from __________ kWh.
0.01 to 0.1
0.5 to 1.5
2 to 3.5
4 to 5.
0.5 to 1.5
For transporting pasty material, one will use a/an
apron conveyor
belt conveyor
screw colaveyor
bucket elevator
screw colaveyor
Where the density difference of the two liquid phase to be separated is very small (as in milk cream separator), the most suitable separator is a
disc bowl centrifuge.
sharpies supercentrifuge.
batch basket centrifuge.
sparkler filter.
disc bowl centrifuge.
A tube mill compared to a ball mill
has a higher length/diameter ratio.
produces a coarser product.
has a higher diameter/length ratio.
uses much larger balls.
has a higher length/diameter ratio.
Trommels separate a mixture of particles depending on their
size
density
wettability
electrical & magnetic properties
size
Basic slag is not ground in
jaw crushers
ball mills
compartment mills
tube mills
jaw crushers
Grindability of a material does not depend upon its
elasticity
hardness
toughness
size
size
Shape factor for a cylinder whose length equals its diameter is
1.5
0.5
1
2
1.5
Cylinder…equals its diameter..1.5
In case of a hammer crusher, the
feed may be highly abrasive (Moh’s scale >5).
minimum product size is 3 mm.
maximum feed size may be 50 mm.
rotor shaft carrying hammers can be vertical or horizontal.
rotor shaft carrying hammers can be vertical or horizontal.
Dust laden air can be purified using a
cyclone separator
bag filter
gravity settler
tubular centrifuge
cyclone separator