Materials Engineering (Week 8) Flashcards

1
Q

what are polymers, and how are they produced?

A
  • Long chain molecules with repeats (mers) of a group of atoms

Polymer: A substance composed of macromolecules
* Macromolecule: A molecule of high relative molecular mass, the
structure of which essentially comprises the multiple repetition of
units derived, actually or conceptually, from molecules of
low relative molecular mass

  • Produced by polymerising - joining the individual monomers together

e.g joining the group of atoms called ethylene tp create polyethylene

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2
Q

Natural Polymer Examples: (4)

A

wood
rubber
cotton
silk

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3
Q

Almost every polymer has the same…

A

carbon backbone

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4
Q
  • Most polymers are…
    (made of what 2 elements)
A
  • Most polymers are hydrocarbons
    – i.e., made up of H and C
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5
Q

Saturated Hydrocarbons:

A
  • Each carbon singly bonded to four
    other atoms
  • Example:
  • Ethane, C2H6
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6
Q

Unsaturated Hydrocarbons:

A
  • (Carbon) Double & triple bonds somewhat
    unstable – can form new bonds
  • Double bond found in ethylene or
    ethene - C2H4

Triple bond found in acetylene or
ethyne - C2H2

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7
Q

Polymerisation
* Three main steps in the chain
reaction:

A
  • Initiation
    -Production of free radical which
    reacts with monomer
  • Propagation
    -Joining of monomers together
  • Termination
    -Put the end atom/group of atoms
    on the chain
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8
Q
  • Chains are entangled so
    loading material moves…
A

Chains are entangled so loading material moves
chains NOT stretch the CC backbone
(Strong forces)

  • Bonding between chains is by van der Waals forces (Weak forces)
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9
Q

Molecular Weight

  • Factors which control chain length are: (4)
A
  • Number of free radicals
  • Number of end groups
  • Time available for chain growth
  • Catalysts
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10
Q

what are the 2 methods of defining molecular weight?

A

Number average (Mn, molecular weight) averaged over the number of molecules

equation: Mn = sum(NiMi) / sum(Ni)

  • Weight average (Mw) averaged
    over the weight of EACH chain
  • Where Ni is number of moles of i
    and Mi is molecular weight of i

equation: Mw = sum(Ni x Mi^2) / sum(NiMi)

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11
Q

In a polymer a bundle of relatively short strings/ chains can be held together by …, and so increasing the strength of the polymer (harder to deform)

A

much longer string (this chain has a much higher molecular weight).

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12
Q

How do polymer chains behave?

Activity of movement is related
to: (3)

A
  • Each chain moves
  • Chain length
  • Links between the chains
  • Temperature
  • Relative to Tg and Tm
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13
Q

Properties of Polyethylene

A
  • Depend on molecular chain length, number of cross-links,
    entanglements, crystallinity
  • Low density (LDPE), e.g shopping plastic bag
  • High density (HDPE), type of engineering molecule
  • Ultrahigh molecular weight (UHMWPE) (MW 2-8 million), used for drug replacements
  • Cross linked (XLPE)

-Chemical resistant and electrically insulating

  • Tough and relatively low coefficient of friction; low strength and poor resistance to weathering
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14
Q

Uses of polyethylene: (6)

A

-flexible bottles
-toys
-tumblers
-battery parts
-ice trays
-film wrapping materials

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15
Q

PE (polyethylene) types:

A

LDPE, HDPE and UHMWPE all linear
chains of increasing length so
increasing properties (except
elongation)

  • Wear relatively easy as chains can be
    pulled off surface
  • XLPE is irradiated (at high radiation
    level) so develops cross links
    between chains so more wear
    resistant
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16
Q

Effect of Isotropy on PE:

A
  • Isotropic PE is low modulus (c.1GPa) highly ductile (ef>300%) material
  • Can be drawn into fibres, leading to orientation of PE chains, stiffer
    and stronger than isotropic
  • Modulus can be upto 1TPa (from 1GPa)
  • Used as reinforcing fibres
    (Reinforce denture bases)
    (Orthodontic braces)
17
Q

Effect of crosslinks in polymers

A
  • Increasing number of
    crosslinks increases
    the modulus
  • Diamond can be
    considered to be
    100% cross-linked
    polymer
18
Q

Polypropylene properties

A

-Resistant to heat distortion: excellent electrical properties and fatigue strength: chemically inert: relatively inexpensive: poor resistance to UV light

19
Q

Polypropylene uses: (4)

A

-Sterilizable bottles
-Packaging film
-TV cabinets
-Luggage

20
Q

As you increase the size of each molecule (no. of C and H atoms), (polymer) goes up, what else goes up?

A

boiling point

21
Q

Fluorocarbons

A

Hydrogen atoms replaced with fluorine

  • Very good blood compatibility

*Polytetrafluoroethylene (PTFE) or Teflon (used in non-stick pans)

  • High crystallinity (<94%), high density 2.2Mg m-3
22
Q

Expanded Polytetrafluoroethylene
(ePTFE)

A

-Expanded PTFE used as porous
material for tissue ingrowth

-Arterial grafts and ligament
replacements

-Gortex (waterproof yet still breathable)