Manufacturing Methods For Polymers Flashcards

1
Q

Vacuum forming / thermos forming process

A
  • begin with a sheet of thermoplastic
  • Heated until softened
  • Two moulds connect and air is sucked out
  • cut excess / flash
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2
Q

Vacuum forming / thermos forming materials

A
  • thermoplastic
  • HIP - high impact
  • PET
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3
Q

Vacuum forming / thermos forming products

A
  • Cycle helmets
  • packaging
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4
Q

Injection moulding

A
  • plastic goes in hopper
  • goes to screw and turns whilst heating the plastic
  • then pushed into the mould
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5
Q

Injections moulding materials

A
  • HDPE
  • PP
    -ABS
    -PET
    -LDPE
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6
Q

Injection moulding products

A
  • toothbrush
  • lego
  • mouse and keyboard
  • lids
  • school chairs
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7
Q

Line bending

A
  • plastic is heated by the bar
  • mould it to desired shape
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8
Q

Line bending materials

A
  • acrylic (PMMA)
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9
Q

Line bending products

A
  • presentation case
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10
Q

Calendaring

A
  • plastic enters at the top
  • compressed to desired thickness
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11
Q

Calendaring materials

A
  • PP
  • LDPE
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12
Q

Calendaring products

A
  • sticky tape
  • Polly pockets
  • plastic bags
  • crisp packets
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