Manu Types Flashcards

1
Q

What is the fundamental goal of a manufacturing process?

A

To produce a product that has a useful form.

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2
Q

What are the three stages in the manufacturing process?

A
  • Change the physical properties of the raw material
  • Change the shape and size of the workpiece
  • Achieve the required dimensional accuracy (tolerances) and surface finish.
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3
Q

What is a manufacturing process?

A

An important step in the production process.

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4
Q

What is forming in manufacturing?

A

A mechanical process used in manufacturing industries.

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5
Q

What does shaping do in manufacturing?

A

Used to change the size and shape of a workpiece.

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6
Q

What is the purpose of finishing in manufacturing?

A

Alters the surface of a manufactured part.

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7
Q

What is casting?

A

Molten material (e.g., metal) is poured into a mould that contains a hollow cavity of the exact required shape.

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8
Q

What is additive manufacturing?

A

Creating an object by building it one layer at a time.

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9
Q

What is the wasting process?

A

Material is either cut away or drilled out/removed.

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10
Q

What are the categories of forming processes?

A
  • Bulk forming
  • Sheet metal forming
  • Powder metal forming
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11
Q

What are the four categories of shaping processes?

A
  • Casting
  • Manipulative processes
  • Powder techniques
  • Cutting and grinding
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12
Q

What are the two main categories of finishing processes?

A
  • Removing and reshaping
  • Adding and altering
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13
Q

What are some commonly desired characteristics of finishing processes?

A
  • Improved aesthetics
  • Adhesion
  • Solderability
  • Chemical, corrosion, tarnish or wear-resistance
  • Hardness
  • Electrical conductivity
  • Flaw removal
  • Surface friction control
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14
Q

What are the two broad categories of casting processes?

A
  • Expendable mould processes
  • Permanent mould processes
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15
Q

What is a pattern in casting?

A

A replica of the object to be cast, used to prepare the cavity for molten material.

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16
Q

What are the types of additive manufacturing?

A
  • Powder bed fusion
  • Vat photopolymerisation
  • Sheet lamination
  • Directed energy deposition (DED)
  • Binder jetting
  • Material jetting
  • Material extrusion
17
Q

What is sintering?

A

The process of compacting and forming material by heat or pressure.

18
Q

What are the five predominant joint types in joining processes?

A
  • Butt
  • Tee
  • Corner
  • Lap
  • Edge
19
Q

What tools and methods are used in the wasting process?

A
  • Guillotining
  • Drilling
  • Laser cutting
  • CNC routing
20
Q

True or False: The casting process is always simple and requires no skill.

21
Q

Fill in the blank: The _______ process involves the use of molten liquid, which is poured into a mould that takes the form of the finished part.

22
Q

What is the significance of good design in the wasting process?

A

It can minimize the amount of waste produced.

23
Q

What is the role of joints in assembly?

A

To transmit or distribute forces generated during use from one part to the other parts of the assembly.