Managing Quality in Primary Processing Flashcards

1
Q

What is primary processing?

A

Taking a live animal and killing it.

Turning it into a product

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2
Q

What is quality?

A

The totality of characteristics of an entity or service that bear on its ability to satisfy stated and implied needs

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3
Q

ISO

A

International organization of standards

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4
Q

Implied Need

A

Doesn’t state it, but you expect it. Safe to consume.

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5
Q

What are stated needs?

A
  • Quality (USDA choice, natural, flavor, etc.)
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6
Q

Why are these needs important?

A
  • Things that happen to the animal prior to slaughter greatly affect the quality of the meat.
  • What happens shortly before slaughter will greatly affect the quality of the meat
  • What happens within the first 24 hours after slaughter can greatly affect the quality of meat
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7
Q

What are the types of metabolism?

3 types

A

Aerobic respiration (very efficient)
Anaerobic (fight or flight, adrenaline)
* Phosphagen system (short-term, no prolonged energy)
* Glycogen-lactic acid system

In primary processing you primarily deal with Aerobic and glycogen-lactic acid system (anaerobic)

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8
Q

What are the byproducts of aerobic respiration?

A
  • CO2
  • H2O
  • ATP
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9
Q

What causes stress to livestock?

A
  • Transportation
  • Temperature
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10
Q

In a reaction we need

A

substrate, catalyst, environment

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11
Q

How do you get oxygen to muscles?

A

Blood

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12
Q

Why do we care about glycogen?

A

glycogen reserve is a gas tank that depletes with stress

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13
Q

AQ?

What are the steps of the harvesting process for beef?

A
  1. Ante Mortem Inspection
  2. Immobilization
  3. Stunning
  4. Exanguination
  5. Hoof removal
  6. Hide removal
  7. Head removal
  8. Pre-Evis washing/OA
  9. Evisceration
  10. Splitting
  11. Final trimming
  12. Inspection
  13. Washing/TP/OA
  14. Chilling
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14
Q

What is different in the harvesting process for lamb and pork when compared to beef?

A

Lamb: No splitting step
Pork: There is a singing step

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15
Q

What are the steps of the harvesting process for poultry?

How is it different from pork, lamb, & beef?

A
  1. Ante Mortem Inspection
  2. Shackling
  3. Stunning
  4. Exsanguination
  5. Scalding
  6. Picking/plucking
  7. Singing/polishing
  8. Head removal
  9. Evisceration
  10. Final trimming
  11. Inspection
  12. Chilling

There is no immobilization step for poultry

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16
Q

Different kinds of stunning

A

Captive bolt, electrical charge, gran mal seizure (will recover), gas CO2 (pigs and poultry)

17
Q

When does death occur?

A

Exsanguination (bled out), post-mortem metabolism begins. Nothing can take away or provide any more energy or remove any byproducts from the muscle.

18
Q

Air-injection pneumatic stunning

A

If you eat the spinal cord and brain from a cow with BSE, you will get it. The penetrating would be so impactful on the brain that the nervous system would enter the circulatory system

19
Q

Sticking (lambs and goats from the neck)

A

Removal and collection of blood

20
Q

Beef and pigs

A

sever the ascending branch of the aorta and vena cava

21
Q

Lambs

A

sever the jugluar vein and carotid artery

22
Q

What is the inital and final pH of a normal animal postmortem?

A

Initial: 7.0 - 7.4
Final pH: 5.4 - 5.6

Yes, we want lactic acid

23
Q

If blood stays in meat, what does this cause?

A

Food safety, blood splash (swelling of the Petechiae) long stun intervals mainly affect pork and poultry which are monogastric. The main cause is high parasympathetic systems.

24
Q

How do dark cutters occur?

A

No glycogen in the muscle to pump out lactic acid

No gas in the tank

Prolonged stress up to 3 days prior to slaughter

25
DFD
no glycogen to make lactic acid, nothing to bring ph down, gas tank empty
26
DFD is affected by what?
lactic acid ( prolonged stress for DFD) will stay in the meat for longer than expected.
27
PSE
high levels of lactic acid during slaughter. low pH and high temp denature protein.
28
Cold shortening
carcass too cold too fast, it will shiver (involuntary) and have no energy to relax. chewing through sarcoplasmic protein which causes rubbery meat.
29
Snap chill (pork)
blast freezer, already contracted, stops cold shortening
30
Why does pork not cold shorten when snap chilled?
The muscle gets cold faster than the muscle can react (shiver), and then the carcass is then thawed which helps release the muscle
31
Is pre-rigor muscle tender?
Yes, it is as tender as post rigor muscle Just lacks the color of post rigor muscle
32
T/F: High pH = High water holding capacity
True
33
What can be done to prevent cold shortening?
Pre-rigor electrical stimulation depletes ATP supplies before muscle goes into rigor ## Footnote * Breaks down the protein, gives a cherry red color and improves tenderness * Not used past stunning in pork and poultry
34
What causes DFD pork and dark cutting beef?
Psychological stress (fear/excitement) * Fright = flight or flight (epinephrine induces glycogen loss) Physical stress * Mixing, handling, long-distance transit * Illness or injury Environmental stress * Weather extremes * Long-term restriction of dietary energy