Management Accounting for Decision Making Flashcards
PRODUCT LIFE CYCLE
May refer to the phases of a product’s life.
What are the four costing methods?
- Life-cycle costing
- Target costing
- Theory constraint
- Strategic pricing
Upstream and downstream costs.
Upstream costs - before manufacturing
Downstream costs - after manufacturing
What is the cost life cycle?
Upstream activities: R&D Design Manufacturing Downstream activities: Marketing and Distribution Customer Service
THE SALES LIFE CYCLE
The sequence of phases in the product’s or service’s life:
Introduction of the product to the market
Growth in sales
Maturity
Decline
Withdrawal from market
TARGET PRICE
The estimated price for a product (or service) that potential customers will be willing to pay.
The target price, calculated using customer or competitors’ inputs, forms the basis for calculating target costs.
TARGET COST
Target sales price per unit or competitive price - Target operating profit per unit or desired profit = Target cost per unit
What are the steps in developing target prices and target costs?
- Develop a product that satisfies the needs of potential customers.
- Choose a target price.
- Derive a target cost per unit.
- Perform value engineering to achieve target costs.
- Use kaizen costing and operational control to further reduce costs.
VALUE ENGINEERING
Analyse trade-offs between product functionality (features) and total product cost.
Perform a consumer analysis during the design stage of the new or revised product to identify critical consumer preferences.
Benchmarking
Design analysis
Other cost reduction methods:
-Cost table (manufacture parts of different size from the same design)
-Group technology (identifying similarities in the parts of products)
KAIZEN
Using continuous improvement & operational control to reduce costs in the manufacturing stage of the product life-cycle.
Achieved through: Streamlining the supply chain. Lean manufacturing. Improving manufacturing methods and productivity programs. Employing new management techniques
What are the benefits of target costing?
- Increases customer satisfaction (design is focused on customer value).
- Reduces costs (more effective and efficient design)
- Helps the firm achieve desired profitability on new and redesigned products.
- Reduces “surprises” - more costly than expected.
- Can improve overall product quality.
- Facilitate coordination of design, manufacturing, marketing, and cost managers throughout the product cost and sales life-cycle.
MANUFACTURING CYCLE TIME (lead or throughput time)
The amount of time between the receipt of a customer order and the shipment of that order.
Lead time has the same definition as that of supply chain management, but includes the time required to ship the parts from the supplier.
Made up of:
- Preprocessing Lead Time (planning/paperwork)
- Processing Lead Time
- Postprocessing Lead Time
MANUFACTURING CYCLE EFFICIENCY
Processing time divided by total cycle time.
Separates total cycle time into:
- Processing time
- Inspection time
- Materials handling time
- Waiting time, etc
Most firms would like to see a MCE close to one -> reflects less time wasted on moving, waiting, inspecting, and other non-value- adding activities.
CONSTRAINTS
Activities that slow a product’s total cycle time.
THE THEORY OF CONSTRAINTS
Focuses on improving speed at the constraints, to decrease overall cycle time.
Five Steps:
- Identify the constraint.
- Determine the most profitable product mix given the constraint.
- Maximise the flow through the constraint.
- Add capacity to the constraint.
- Redesign the manufacturing process for flexibility and fast cycle time.
Main objectives of TOC and ABC
TOC:
Short term focus: through put margin analysis based on materials and materials-related costs.
ABC:
Long term focus: analysis of all product costs.