Machine Design Flashcards
(229 cards)
the creation of new and better machines and improving the existing ones. A new or better machine is one which is more economical in the overall cost of production and operation.
Machine Design
Classification of New Design
- Rational design.
- Empirical design.
- Industrial design.
- Adaptive design
- Development design
- New design.
- Optimum design.
- System design.
- Element design.
- Computer aided design.
General Consideration in Machine Design
- Type of load and stresses caused by the load.
- Motion of the parts or kinematics of the machine.
- Selection of materials
- Form and size of the parts.
- Frictional resistance and lubrication.
- Convenient and economical features.
7.Use of standard parts. - Safety of operation.
- Workshop facilities.
- Number of machines to be manufactured.
- Cost of construction.
- Assembling.
GENERAL PROCEDURE IN MACHINE DESIGN
- Recognition of need
- Synthesis (Mechanisms).
- Analysis of forces.
- Material selection.
- Design of elements (Size and Stresses).
- Modification.
- Detailed drawing.
- Production.
refers to selecting the correct materials for the application in which the engineered part is being used.
This selection process includes choosing the material, different classifications of engineering materials, properties of engineering materials, mechanical properties of materials and applications of engineering materials.
Engineering Materials
high resistance to corrosion
Non-Ferrous
Non-Metal Eningeering Materials
Organic and Inorganic
Metal Engineering Materials
Ferrous and Non-Ferrous
Properties of Engineering Materials
Mechanical properties
Physical properties
Electrical properties
Chemical properties
Thermal properties
Magnetic properties
materials are the properties which describe the behavior of the material under the action of external forces.
mechanical properties
defined as the ability of the material to resist, without rupture, external forces causing various types of stresses.
Strength
defined as the ability of the material to regain its original shape and size after the deformation, when the external forces are removed.
Elasticity
defined as the ability of the material to retain the deformation produced under the load on permanent basis.
In this case, the external forces deform the metal to such an extent that it cannot fully recover its original dimensions.
Plasticity
BONUS:
Elasticity is the ability of metal to regain its original shape after temporary deformation under external force. Plasticity is the ability to retain the deformation permanently even after the load is removed.
The amount of elastic deformation is very small while plastic deformation is relatively the same.
During the elastic deformation, atoms of metals are temporarily displaced from their original position but return back when the load is removed. During the plastic deformation, atoms of metal are permanently displaced from their original positions and take up new positions.
For majority if materials, the stress-strain relationship is linear in elastic range and non-linear is plastic strange.
Elasticity is an important consideration in machine tool components while plasticity is desirable for components made by press working operations.
BONUS
This is theproportionality limit, which represents the maximum value of stress at which the stress-strain curve is linear.
P
represents the maximum value of stress at which there is no permanent set.
E: This is theelastic limit,
represents the value of stress above which the strain will begin to increase rapidly.
Y: This is theyield point,
which is the maximum value of stress on the stress-strain diagram.
U: This point corresponds to theultimate strength,Stu,
which is the point at which the material fails and separates into two pieces
F: This is thefracture pointor thebreak point,
commonly needed when analyzing an engineered component.
Stress-strain curves
or rigidity is defined as the ability of the material to resist deformation under the action of external load
Stiffness
defined as the ability of material to absorb energy when deformed elastically and to release their energy when unloaded.
Resilience
defined as the ability of the material to absorb energy before fracture takes place. In other words, _______ is the energy for failure by fracture.
Toughness
BONUS:
Resilience is the ability of the material to absorb energy within elastic range.
Toughness is the ability to absorb energy within elastic and plastic range.
Modulus of resilience is the area below stress-strain curve in tension test up to yield point.
Modulus of toughness is the total area below stress-strain curve.