Lesson 4 Making things Flashcards

1
Q

Are we going to stop using “indispensible” materials like concrete, steel and plastic?

A

No.

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2
Q

What can we do then?

A

Make concrete, steel and plastics better.

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3
Q

How much of greenhouse gases does manufacturing account for?

A

Nearly 1/3 - 31%

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4
Q

What is the problem with steel and concrete manufacturing?

A

Releasing CO2 is central to their creation.

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5
Q

Why is concrete used so much?

A

It is cheap, can be made locally and its ingredients are available most places on Earth.

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6
Q

What are the ingredients of concrete?

A

Gravel, sand, water and cement.

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7
Q

What is cement?

A

It is a binding agent made from the minerals found in limestone, shells, sand, etc, heated to high temps and ground into a fine powder.

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8
Q

What is the carbon problem with making concrete?

A

The making of the cement.

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9
Q

How does making cement create carbon emmissions?

A

The process to extract calcium from limestone, which also contains carbon and oxygen. You burn it at 2500°+

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10
Q

What in the resulting product called?

A

Clinker, which is ground into cement.

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11
Q

What does making clinker do?

A

For every ton of clinker created, a ton of CO2 is released.

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12
Q

How much cement do we make each year? How is that expected to change?

A

4 billion tons/year. It is expected to increase and then fall back to 4 billion by 2050. [Why?]

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13
Q

What is EcoCem Materials trying to do?

A

There is a by-product of the steel industry which may be better than cement in concrete manufacture.

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14
Q

What is that product?

A

Granulated Blast-Furnace Slag

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15
Q

What type of solution is this?

A

A Circular Economy. It uses the bi-product of one industry to reduce carbon emissions in another industry

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16
Q

Does their product have a Green Premium?

A

No. The cost is the same and the performance is superior.

17
Q

What project is EcoCem working on?

A

The expansion of the Paris Metro System - the largest infrastructure project in the world.

18
Q

What other project are they working on?

A

Sea walls and dikes

19
Q

What else is the cement industry working on?

A

CO2 captured at manufacture site, but this is very expensive.

20
Q

Why is there a reluctance in the construction industry to adopt new technologies?

A

Fear that they will not perform as well.

21
Q

STEEL
What is the main ingredient?

A

Iron ore, which is brittle.

22
Q

How do they fix this?

A

Oxygen and other elements must be removed to purify and carbon is added.

23
Q

Why is this a problem?

A

Only 1% of the carbon bonds with the iron ore.
The rest bonds with the oxygen to make a lot of CO2.

24
Q

How much CO2 is created?

A

Making 1 ton of steel produces 1.8 tons of CO2.

25
Q

How much steel was produced in 2020?

A

2 billion tons.
:: 3.6 billion tons of CO2

26
Q

Who much steel will be made in 2050?

A

2.8 billion tons /
5 billion tons of CO2

27
Q

What has the Boston Metal Company developed to help?

A

A process called
Molten Oxide Electrolysis (MOE)
used clean electricity

28
Q

How does this work?

A

Instead of using a blast furnace, it uses electrolysis.

29
Q

How much CO2 does this process release?

A

Zero.
Its only by-product is oxygen.

30
Q

What green sources of electricity are being used?

A

Hydroelectricity.
Wind and solar will help.

31
Q

How is MOE double energy-efficient?

A

It uses less electricity and the electricity will be green.

32
Q

What does its success depend on?

A

The cost of the Green electricity.

33
Q

Is there demand for carbon emission-free steel?

A

Yes. Very much.

34
Q

Which industry wants it now?

A

The auto indusctry.
Nobody wants an electric car made with dirty steel.

35
Q

What obstacles are they facing?

A

Proving to potential customers it works.