Lecture 3: Inventory management Flashcards

1
Q

Name the four different types of inventory?

A
  1. Raw materials
  2. Work in rogress
  3. Maintenace/repair/operating supply
  4. Finished goods
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2
Q

What are advantages of having inventory?

A
  1. To decouple parts of the production process
  2. Provide stock of good that will provide a selection for customers
  3. Advantage of quantity discounts and economies of scale
  4. Buffer against variations in lead time
  5. Hedge against risk
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3
Q

What is cycle inventory?

A

These are products waiting for more similar products to be processed together

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4
Q

What is seasonal inventory?

A

Inventory built up to smooth production for peak of seasonal demand

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5
Q

What is make-to-stock?

A

Finished goods are the central inventory

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5
Q

What is assemble-to-order?

A

Product modules (parts) are central inventory

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5
Q

What are the disadvantages of keeping inventories?

A
  1. Higher costs
  2. Difficult to control
  3. Hides production problems
  4. Risk of demand shift (obsolescence)
  5. Loss of product
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6
Q

What is make-to-order

A

Raw materials are the central inventory, no final products in stock

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7
Q

What is dollar-volume?

A

annual demand *unit cost. This value is often used for ABC-classification

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7
Q

What is cycle counting?

A

Inventory is physically conuted on a regular basis using the ABC classifocation.

A = products counted most often (15% of items,70-80% of sales)
B = 30% of items, 15-25% of sales
C = 55% of items, 0-5% of sales

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8
Q

What is Dollar-volume?

A

This is the annual demand times the unit cost. Its often used for ABC-classifications

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9
Q

What are holding costs?

A

These are costs associated with the storage of products. Represented as H

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10
Q

What are ordering costs?

A

These are all costs associated with placing an order. Represented with S in the EOQ model

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11
Q

What are setup costs?

A

Costs to prepare machine/process for manufacturing. Represented as S in POQ model

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12
Q
A
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13
Q

What are the assumptions of the EOQ model?

A
  1. Known and constant demand and lead time
  2. Instant and complete receipt of material
  3. No quantity discounts
  4. Only ordering and holding costs
  5. No stockouts
14
Q

What is lead time?

A

This is the time between placing an order and receiving it.

15
Q

What is a reorder point?

A

This is the inventory level at which a new order has to be placed.

16
Q

What is a fixed period model?

A

Orders are placed at fixed intervals. There is no continuous inventory count. Inventory is brought up to target amount. The ordered amount will vary in this case

17
Q

What is a cycle service level?

A

This is equal to 1 - probability of stockout in a cycle

18
Q

What is a cycle?

A

A cycle is the period between two consecutive orders.