Lean Production Flashcards

1
Q

Lean production

A

An approach to production that empathises the elimination of waste in all aspects of production processes

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2
Q

Kaizen

A

Continuous improvement

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3
Q

A benefit of kaizen

A

Small changes less likely to require large capital investment

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4
Q

Disadvantage of kaizen

A

Employees may be reluctant to make any suggestions on how to improve the production process as their jobs may be effected

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5
Q

Cell production

A

Production processes split into groups/cells

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6
Q

Advantage of cell production

A

Workers can become multi skilled

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7
Q

Disadvantage of cell production

A

Closeness of cell members may cause disagreements

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8
Q

Ergonomics

A

The study of peoples efficiency in their working environment

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9
Q

Disadvantage of ergonomics

A

Customisation for each employee may come at a cost

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10
Q

Advantage of ergonomics

A

Time based savings in using machines and equipment

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11
Q

Total quality management

A

A management that focuses on satisfying customers through empowering employees to be an active part of continuous quality improvement

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12
Q

TQM advantages

A

All workers and management have ownership and responsibility for quality

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13
Q

TQM disadvantages

A

Difficult to allocate responsibility for errors
Relies on all staff being motivated and highly skilled
Good communication skills are needed to be successful

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14
Q

Jidoka

A

Quality at the source

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15
Q

Advantages of jidoka

A

Detects faults early

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16
Q

Disadvantage of jidoka

A

Could disrupt production for the short term

17
Q

Kanaban

A

A just in time system that indicates when to order inventory

18
Q

Advantages of kanaban

A

Lower rock hold (reduced cost)

19
Q

Disadvantages of kanaban

A

No buffer stock,little room for mistakes