Kissie Kissies from Phil Flashcards
Safe Life
This is a life given to an aircraft during which it will not suffer catastrophic failure
Failure probabilities
Minor - Probable
Major - Remote
Hazardous - Extremely Remote
Catastrophic - Extremely improbable
Anything above this is unacceptable.
Design Limit Load (DLL)
This is the maximum load the designer expects the aircraft to experience in service. (Based on 2.5g for a transport aircraft)
Design Ultimate Load (DUL)
Structure must withstand DUL without collapse. Regulations require safety factor of 1.5xDLL
Fail Safe
This can be described as a structure in which a failure of a particular part is compensated for by an alternative load path provided by an adjacent part that is able to carry the load for a limited time period. Any single failure in any one structural member can safely be carried until the next periodic inspection.
Duralumin properties
- Most common aluminium alloy
- Very good thermal and electrical conductivity
- Excellent strength to weight ratio
- More susceptible to corrosion (NOT poor) than pure aluminium
- Difficult to weld
Alclad
Sheet of duralumin with pure aluminium coating on the surfaces.
Typical uses for sandwich construction
- Flight control surfaces
- Flooring
- Fuselage panels
- Empennage skin
- Sound proofing for engines
Stress Corrosion
Interaction between fatigue and corrosion. Result is stress corrosion cracking. Metals under stress corrode more quickly than those that are not stressed.
Stress Corrosion Cracking (SCC)
The unexpected sudden failure of normally ductile metals subjected to tensile stress in corrosive environment.
What type of aircraft is a monocoque design suitable for?
Small aircraft
Semi-Monocoque properties
- Skin still takes the major load but is reinforced by frames, longerons and stringers
- Good strength to weight ratio
Stringers
Give fuselage its shape
Firewalls
Stainless steel or titanium alloy
Max diff. for pressurised aircraft
9 psi for jet.
5 psi for turboprop.
Attachment methods
- Riveting
- Welding
- Bolting
- Bonding
- Pinning
Typical construction of large transport aircraft windscreen
Glass, heating element, vinyl (polycarbonate), glass.
Nosewheel landing, damage to:
- Front pressure bulkhead
- Nosewheel drag and shock struts (possibility of nosewheel collapse)
Tailstrike, damage to:
- Empennage structure
- Rear pressurisation bulkhead
Typical hydraulic operating pressure
3000-4000psi
Advantages of high pressure hydraulic system:
- size of actuators can be reduced (less fluid needed)
- pipes can be made smaller
- reduction in weight and saves space
‘O’rings/Square section seals
Hydraulic pressure in both directions, backing rings to prevent extrusion
Chevron seals
Effective in one direction only. Can be fitted in pairs back to back to seal in two directions.
Skydrol
- Phosphate ester based synthetic oil
- Green or purple
- Irritant
- Fire resistant
- Less prone to cavitation
- high boiling point
- Seal material - butyl rubber
Mineral oil (DTD585)
- Flammable
- red
- seal material (synthetic rubber)
Where would you find a single-acting actuator…
Undercarriage door locks
Main disadvantage open centre system
only once service can be operated at a time
Large aircraft have constant pressure systems, what is the main advantage of this?
services can be operated simultaneously
Pressurisation of the reservoir, why and how?
- Prevents cavitation
- Pressurised using bleed air from the compressor stage of the gas turbine
Accumulator
- Charged with nitrogen at half system pressure (insufficient pressure, frequency and amplitude of fluctuations increase, chattering and hammering)
- Will be system pressure when system running
- Acts as store of hydraulic fluid under pressure (provides a limited supply of pressure if the pump fails)
- Damps out pressure fluctuations
- Gives initial impetus to the system when service selected
case drain filter purpose
monitor condition of the pumps
Mechanical overload protection/Flap load relief system
- Used in flap circuits or some spoiler circuits
- Flaps will retract to mid position, until you slow down when flaps will return to position selected.
- Blowback valve allows flaps to retract to mid position of airspeed exceeds a predetermined speed
Restrictors
- Allow fluid through one-way, restricts in the other (during up flap selection and gear down selection)
- physically fitted in up lines
Modulator
Specific (peculiar) to brake system
In addition to main wheel what load does nosewheel experience?
Shear (during towing)
Landing gear position warning will sound continously until:
Either the gear becomes locked down (three greens) or the throttles are advanced (as for go-around)
Nose wheel shimmy, what is it and what are the causes?
- Shimmy is the rapid sinusoidal oscillation of the nosewheel and is divergent in nature
Caused by:
- Uneven tyre pressures
- Unevenly worn tyres
- Unbalanced wheels
- Worn shimmy damper or wheel bearings
- Worn torque link will make things worse
Three types of wheel:
- Well based
- Loose or detachable flange
- Divided or split
Prevention of creep:
- Knurled flange (inner face is milled which enables the bead of the tyre to lock onto the wheel flange)
- Tapered bead seat (gives a greater area)
Wheel materials:
- Aluminium alloy - anodised
- Magnesium alloy - chromate treatment
Tyres inflated with:
Nitrogen
Inflation valve:
Called a schrader valve, operates as NRV. Valve is not a perfect seal and has to be fitted with a cap.
Where are you likely to find a chined tyre?
on aircraft with fuselage mounted engines
Advantage of a Maarstrand tyre?
Anti-shimmy
Tyre speed rating denoted in:
MPH
Red spot/triangle on tyre indicates:
lightest area of tyre which is balanced against heaviest area of tyre
To minimise tyre wear it is recommended that taxi speeds be kept below:
25mph
For closed hydraulic system (ie. NWS) if there’s air in the system bleed…
Dynamically
Brake Drag caused by
A wrongly adjusted or faulty brake adjuster.
Friction pads and plates on multi plate brake made of:
Plates- made of either heavy steel with specially case hardened surface OR carbon
Pads- a sacrificial inorganic friction material
Anti skid unit functions:
- Skid prevention (monitors decelaration rate of individual wheels)
- touchdown protection (weight on wheels sensed, signal from two seperate wheels)
- locked wheel protection (monitors individual wheels will reduce brake pressure on locked wheels)
- hydroplane protection (monitors all wheels on a bogey - reduces brake pressure to number of wheels if all lock)