Kissie Kissies from Phil Flashcards
Safe Life
This is a life given to an aircraft during which it will not suffer catastrophic failure
Failure probabilities
Minor - Probable
Major - Remote
Hazardous - Extremely Remote
Catastrophic - Extremely improbable
Anything above this is unacceptable.
Design Limit Load (DLL)
This is the maximum load the designer expects the aircraft to experience in service. (Based on 2.5g for a transport aircraft)
Design Ultimate Load (DUL)
Structure must withstand DUL without collapse. Regulations require safety factor of 1.5xDLL
Fail Safe
This can be described as a structure in which a failure of a particular part is compensated for by an alternative load path provided by an adjacent part that is able to carry the load for a limited time period. Any single failure in any one structural member can safely be carried until the next periodic inspection.
Duralumin properties
- Most common aluminium alloy
- Very good thermal and electrical conductivity
- Excellent strength to weight ratio
- More susceptible to corrosion (NOT poor) than pure aluminium
- Difficult to weld
Alclad
Sheet of duralumin with pure aluminium coating on the surfaces.
Typical uses for sandwich construction
- Flight control surfaces
- Flooring
- Fuselage panels
- Empennage skin
- Sound proofing for engines
Stress Corrosion
Interaction between fatigue and corrosion. Result is stress corrosion cracking. Metals under stress corrode more quickly than those that are not stressed.
Stress Corrosion Cracking (SCC)
The unexpected sudden failure of normally ductile metals subjected to tensile stress in corrosive environment.
What type of aircraft is a monocoque design suitable for?
Small aircraft
Semi-Monocoque properties
- Skin still takes the major load but is reinforced by frames, longerons and stringers
- Good strength to weight ratio
Stringers
Give fuselage its shape
Firewalls
Stainless steel or titanium alloy
Max diff. for pressurised aircraft
9 psi for jet.
5 psi for turboprop.
Attachment methods
- Riveting
- Welding
- Bolting
- Bonding
- Pinning
Typical construction of large transport aircraft windscreen
Glass, heating element, vinyl (polycarbonate), glass.
Nosewheel landing, damage to:
- Front pressure bulkhead
- Nosewheel drag and shock struts (possibility of nosewheel collapse)
Tailstrike, damage to:
- Empennage structure
- Rear pressurisation bulkhead
Typical hydraulic operating pressure
3000-4000psi
Advantages of high pressure hydraulic system:
- size of actuators can be reduced (less fluid needed)
- pipes can be made smaller
- reduction in weight and saves space
‘O’rings/Square section seals
Hydraulic pressure in both directions, backing rings to prevent extrusion
Chevron seals
Effective in one direction only. Can be fitted in pairs back to back to seal in two directions.
Skydrol
- Phosphate ester based synthetic oil
- Green or purple
- Irritant
- Fire resistant
- Less prone to cavitation
- high boiling point
- Seal material - butyl rubber